Outstanding static electricity removal performance, high speed static electricity removal from close to long distances
2-02.jpg
By setting the discharge electrode needle at a 50mm pitch, it is possible to generate high density ions, eliminating unevenness in static electricity. We have achieved outstanding static elimination performance, not only from close range but also from long distances by using air in combination and adjusting the frequency.
● High-speed static elimination even over long distances by using air in combination
By optimizing the air outlet of the static elimination electrode needle unit, we have achieved an ideal air flow, enabling high-speed static elimination over long distances with a small air flow rate.
● Static charge elimination performance relative to the distance from which the static charge elimination electrode is installed
Graph – Static electricity elimination performance versus ground distance of static electricity elimination electrode A.jpg
Reliably removes static electricity even from highly charged objects transported at high speed
It can reliably remove static electricity even when a film or other object is charged to a high voltage of over 20kV and is transported at a high speed of over 200m/min. Even if air is not used, static electricity can be removed by installing the device close to the object.
Kasuga Denki has held the top share in the film industry for many years, and that is why we are able to provide optimal static elimination by verifying the optimal ion generation method and verifying that static elimination can be performed reliably through static elimination characteristic evaluation tests on actual films traveling at high speeds.
● Static charge removal performance with high-speed film (film speed 100m/min)
Static electricity elimination performance on a film traveling at high speed 1A.jpg
● Static charge removal performance with high-speed film (film speed 200m/min)
Static electricity elimination performance on a film traveling at high speed 2A.jpg
Resistant to dirt and stable for a long period of time, significantly reducing maintenance work
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The main cause of the deterioration of the static elimination performance of an ionizer is a decrease in the amount of ions generated due to dirt on the discharge electrode needle. By supplying clean air, the
discharge electrode needle is prevented from becoming dirty, and a stable static elimination effect is maintained for a long period of time. In addition, the discharge electrode needle unit can be easily removed with a single touch, significantly reducing the labor required for cleaning and replacing the discharge electrode needle.
● Clean air covers the discharge electrode needle to keep out dirt.
3-2.3-3.jpg
We thoroughly simulated the air outlets around the discharge electrode needle, and developed a new unitized structure that keeps outside air away from the discharge electrode needle. This makes it possible to significantly prevent particles (dust) floating in the air from adhering to the discharge electrode needle. By using clean air in normal environments as well as in clean rooms, the discharge electrode needle is less likely to get dirty, and we have succeeded in significantly extending the maintenance cycle.
Particle adhesion status A.jpg
Change in static electricity removal performance over time
Graph – Change in static electricity removal performance over time A.jpg
● Low air consumption, energy saving and maintenance saving
The optimized discharge electrode needle unit has succeeded in maximizing the flow rate with a small air flow rate, enabling high-speed static electricity removal even with a low air pressure setting, reducing running costs and significantly extending maintenance intervals.
● Relationship between air pressure, air flow rate, and static elimination performance
Graph – Relationship between air pressure, air flow rate and static elimination performance A.jpg
The controller is separate, allowing for smart installation.ASIBS only.png
Example of use in film manufacturing process A.jpg
By making the controller separate, it can be installed in a location that is easy for the operator to see, allowing the operator to smoothly check the operating status, set up, and perform maintenance.
4-01.jpg
● Intuitive and versatile controller display
Display 1A.jpg Display 2A.jpg
High safety and improved maintainability
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Kasuga Electric’s unique technology of generating ions by resistance coupling method, where each discharge electrode needle is equipped with a high voltage resistor, means that even if you touch the discharge electrode needle, there is almost no shock, making it very safe.In addition, by applying cutting-edge resin molding technology, the high voltage resistor element and printed circuit board are molded into a resin molded product, so the high voltage part is hardly exposed, and it is a highly durable design that minimizes the risk of leakage due to moisture or dirt adhesion.
Equipped with an ion generating lamp on the static elimination electrode
An ion generation (high voltage) lamp is installed at the connection part of the static elimination electrode cable to increase safety during maintenance of the static elimination electrode.
4-08.jpg
● Easy replacement of the discharge electrode needle
The discharge electrode needle is integrated into the air outlet as a single unit, allowing for easy one-touch replacement. This reduces the amount of work required to replace the discharge electrode needle.
4-09.jpg
Slim design, lightweight and can be installed anywhere
Size2A.jpg
Although the high voltage generator is built into the static elimination electrode, it is compact and lightweight, so it can be easily installed and uses low voltage wiring for high safety.
Size 1A.jpgSize3A.jpg
A variety of mounting methods are available, allowing you to choose the mounting method that best suits your needs.
T-Slot A.jpg
The included mounting bracket allows for two different mounting methods, allowing you to choose the one that best suits your mounting location. In addition, the electrode mounting section uses the T-slot method used in commercially available aluminum frames, making it possible for customers to prepare their own mounting brackets using commercially available square nuts, etc.
Mounting bracket usage example 1
Mounting bracket A1.jpg
Mounting bracket usage example 2
Mounting bracket A2.jpg
● Just-fit size available
ASIBS is available in effective static elimination widths from 300mm to 3000mm, and ASIBL is available in effective static elimination widths from 400mm to 3000mm in 100mm increments. With detailed dimensional support, we can provide the best size for your needs.
specification
Static electricity elimination electrode part
Model ASIBS ASIBL
Ion generation method Variable frequency AC corona discharge type AC corona discharge type, frequency fixed at 55Hz
discharge electrode needle tungsten
Static neutralization effective width 300 to 3,000 mm 400 to 3,000 mm
Discharge effective distance 50 to 2000 mm 50 to 1200 mm
Maximum Air Pressure 0.3MPa
Air supply port R P 1/8
display Equipped with an ion generating (high voltage) lamp at the cable connection port Equipped with an ion generation (high voltage) lamp at the I/O cable connection port. The lamp flashes when there is an abnormality in the high voltage circuit.
Ozone generation amount 0.02ppm or less (measurement distance 300mm)
environment Temperature: 5 to 40°C, humidity: 80% RH or less (no condensation)
Power Input Supplied from the controller DC24V
External Input – Static electricity elimination stop input
External Output – Alarm output (high voltage abnormality)
Controller unit (attached to the static elimination electrode)ASIBS only.png
Model ASIBS -CB
Input voltage DC24V
Current consumption 400mA
Frequency tuning range 0.5 to 55Hz (10 steps)
Alarm display Cleaning warning, alarm warning (high voltage abnormality)
External Input Static electricity elimination stop input
External Output Cleaning warning output, alarm warning output (high voltage abnormality)
Setting items Static electricity elimination stop, ID number, ion generation frequency, ion balance adjustment, cleaning alarm sensitivity, static electricity elimination electrode connection cable length setting, all reset
mass Approximately 210g
Specifications
Model Effective length
[mm] Total length
[mm] Number of discharge electrode needle
units Mass [g] Number of included mounting brackets Air Supply
ASIBS ASIBL
ASIBS-300 300 350 6 400 – 2 pieces one side
ASIBS-400/ASIBL-400 400 450 8 460 475
ASIBS-500/ASIBL-500 500 550 10 520 535
ASIBS-600/ASIBL-600 600 650 12 580 595
ASIBS-700/ASIBL-700 700 750 14 640 655
ASIBS-800/ASIBL-800 800 850 16 700 715
ASIBS-900/ASIBL-900 900 950 18 760 775
ASIBS-1000/ASIBL-1000 1000 1050 20 820 835
ASIBS-1100/ASIBL-1100 1100 1150 twenty two 890 905 3 pieces
ASIBS-1200/ASIBL-1200 1200 1250 twenty four 950 965
ASIBS-1300/ASIBL-1300 1300 1350 26 1010 1025
ASIBS-1400/ASIBL-1400 1400 1450 28 1070 1085
ASIBS-1500/ASIBL-1500 1500 1550 30 1130 1145
ASIBS-1600/ASIBL-1600 1600 1650 32 1190 1205 both sides
ASIBS-1700/ASIBL-1700 1700 1750 34 1250 1265
ASIBS-1800/ASIBL-1800 1800 1850 36 1310 1325
ASIBS-1900/ASIBL-1900 1900 1950 38 1370 1385
ASIBS-2000/ASIBL-2000 2000 2050 40 1430 1445
ASIBS-2100/ASIBL-2100 2100 2150 42 1500 1515 4 pieces
ASIBS-2200/ASIBL-2200 2200 2250 44 1560 1575
ASIBS-2300/ASIBL-2300 2300 2350 46 1620 1635
ASIBS-2400/ASIBL-2400 2400 2450 48 1680 1695
ASIBS-2500/ASIBL-2500 2500 2550 50 1740 1755
ASIBS-2600/ASIBL-2600 2600 2650 52 1800 1815
ASIBS-2700/ASIBL-2700 2700 2750 54 1860 1875
ASIBS-2800/ASIBL-2800 2800 2850 56 1920 1935
ASIBS-2900/ASIBL-2900 2900 2950 58 1980 1995
ASIBS-3000/ASIBL-3000 3000 3050 60 2040 2055
accessories
ASIBS
Mounting bracket
Static elimination electrode connection cable (2m)
controller
ASIBL
Mounting bracket
* Please order the AC adapter or I/O cable required for operation separately.
option
AC adapter
AC adapter
Model KN-AC5 / KN-AC5L
Input voltage AC100-240V 50/60Hz 6-01-2.jpg
Output Voltage DC24V
mass Approximately 280g
others ・Compatible with ASIBS-3000 and ASIBL-3000.
・KN-AC5L comes with an L-shaped conversion plug and is suitable for ASIBL.
Various cables, etc.
Static elimination electrode connection cable
ASIBS only.png
option01.jpg
ASIB-OP-C02 (accessory)
ASIB-OP-C05
ASIB-OP-C10
I/O Cable
option02.jpg
ASIB-OP-P02
ASIB-OP-P05
ASIB-OP-P10
Replacement electrode needle unit
option03.jpg
ASIB-OP-N01
Mounting bracket (accessory)
ASIB-OP-B01
usage example 1 (angle adjustment)
6-06.jpg
Usage example 2 (fixed angle)
6-07.jpg
Static electricity removal performance data (representative example)
8-01A.jpg
Common measurement conditions: Static elimination time from ±1000V to 100V
Using a charge plate monitor (150×150mm, 20pF)
Using ASIBS-500
Dimensions and names of each part (dimensions in mm)
ASIBS static elimination electrode part/ASIBL
ASIB_electrode.jpg
Controller ASIBS-CBASIBS only.png
ASIB_controller.jpg
Mounting bracket ASIB-OP-B01
Usage example 1 (angle adjustment)
ASIB-OP-B01_01.jpg
Usage example 2 (fixed angle)
ASIB-OP-B01_02.jpg
AC adapter KN-AC5/KN-AC5L
