Features of the KOKI-2700 series of servo spin caulking machines
- forte1
Numerical control and control program
- forte2
Auto-save function
(traceability measures) - forte3
Pressurization management function
- forte4
Built-in auto-riveting function
- forte5
Pass/fail judgment function
- forte6
Easy system upgrades and
customization - forte7
Graph display function
(optional for some models) - forte8
External communication function
(optional for some models) - forte9
Space-saving, quiet, energy-saving
- forte10
Multilingual support
(Japanese, English, Chinese)
(only on some models)
forte1
Numerical control and control program
By numerical control, anyone can easily set up the operation.
In addition, in the past, it was necessary to adjust the jig side if the setting conditions changed, but by registering the settings, past settings can be called up instantaneously, making it possible to significantly reduce the setup time.
It is possible to instantly switch between multiple settings according to the customer’s equipment specifications and products.
* The control program memory can store data of 100 models.
forte2
Auto-save function (traceability measures)
The history of loads, strokes, tacts, judgments, etc., as well as graph data (CSV) are saved.
This allows for traceability measures.
Each data can be written to a USB memory in csv format.
forte3
Pressurization management function
It is equipped with a load cell (weighting sensor) and can manage pressurization. A threshold can be set and the pressurization can be checked. If something falls outside the threshold, we will notify you with an error.
As a result, it is possible to detect the non-installation of pins (rivets) and the hardness of pins (rivets) or higher, and to prevent the contamination of defective products.
forte4
Auto riveting function
By automating computer-controlled caulking management technology, high-precision technology is realized.
At the same time, all caulking results can be inspected and recorded to prevent defects.
By constantly inspecting all caulking results, it is possible to detect defects in caulking and not to overlook abnormalities in caulking.
In addition, it is possible to reduce unnecessary movement and reduce power consumption compared to conventional products.
forte5
Pass/fail judgment function
The pass/fail judgment function is a function realized by electric power.
As a result, it is now possible to inspect all cases.
・Contact judgment: Determines the length of the rivet
・Stroke judgment: Determines the descending end
・Weight judgment: Determines
the state of the load at the end ・Zone judgment: Determines the state of the weight during machining
The combination of stroke and load management ensures that no abnormalities are overlooked.
The caulking result is automatically saved in the main unit for 30 days (up to 20,000 cases per day).
forte6
Can be disassembled into three units, making
it easy to upgrade and customize the system
A head unit type separated into three units is available.
It can be incorporated into the customer’s installation environment and equipment.
Since it is designed on the premise of customization, it is possible to respond in detail and reduce customization costs.
● 3 units
of head unit type Head unit
Control panel unit
Control panel unit
forte7
Graph display function (optional for some models)
You can check the sampling results on the spot.
Data such as measured values, history, and setting information are saved to the
connected computer. (ASCII output)
forte8
External communication function (optional for some models)
By additionally equipping the I/O unit, it is possible to operate and manage the status of the caulking machine from a connected external device.
By adding an Ethernet unit, it will be easier to fit into various installation environments.
It is possible to store and save the acquired data on a computer on the network.
forte9
Space-saving, quiet, energy-saving
Ancillary equipment such as hydraulic pumps and air compressors, which are required by conventional caulking machines, do not require servo caulking machines.
It saves space and can be installed anywhere.
Since there are no ancillary equipment, the amount of power consumption is reduced and energy saving is realized.
Since it is electric, the operation noise is very quiet, and oil does not mix in the exhaust, creating an extremely clean working environment.
forte10
Multilingual support (Japanese, English, Chinese)
(only on some models)
You can check if there is a track record of implementation in your industry.
Servo Spin Crimping Machine KOKI-2700 Series Head
Unit Type Specs
