perma PRO 250 / 500
perma PRO C 250 / 500
perma PRO / PRO C LINE 250 / 500
perma Distributor PRO MP-6
The Expert in Lubrications Solutions
perma-tec GmbH & Co. KG
© 2013 perma-tec GmbH & Co. KG
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This operating manual is valid for:
perma PRO 250 / 500 1 – 20
perma PRO C 250 / 500 21 – 40
perma PRO / PRO C LINE 250 / 500 41 – 44
perma Distributor PRO MP-6 45 – 61
Accessories and Spare Parts 62 – 63
Declaration of Conformity:
• SHUPD352352/,1(
• SHUPD352&352&/,1(
• perma Distributor PRO MP-6
64 – 66
Drilling template
Preface
About this Operating Manual
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Safety Instructions
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The lubrication system perma PRO 1
Quick reference guide ………………………………………………………………………………………………………………………….. 3
1. General Information ……………………………………………………………………………………………………………………………… 4
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1.2 Storage
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2. Technical Data ……………………………………………………………………………………………………………………………………… 5
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3. Mounting and Assembly of the Lubrication System ………………………………………………………………………………. 7
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4. Display and Control Elements of the Lubrication System ………………………………………………………………………. 10
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4.4 Control Buttons
5. Operation and Control ………………………………………………………………………………………………………………………….. 11
5.1 Preparations
5.2 Prior to Operation
5.3 Setting into Operation
5.4 During Operation
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6. Replacement of the PRO LC …………………………………………………………………………………………………………………. 17
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7. Trouble Shooting …………………………………………………………………………………………………………………………………. 19
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8. Disposal ………………………………………………………………………………………………………………………………………………. 20
9. Service ………………………………………………………………………………………………………………………………………………… 20
The Lubrication System perma PRO C 21
Quick Reference Guide ………………………………………………………………………………………………………………………… 23
1. General Information …………………………………………………………………………………………………………………………….. 24
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2. Technical Data ……………………………………………………………………………………………………………………………………… 25
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3. Mounting and Assembly of the Lubrication System ………………………………………………………………………………. 27
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4. Display and Control Elements of the Lubrication System ………………………………………………………………………. 30
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4.5 Control Buttons
Table of Contents
5. Operation and Control ………………………………………………………………………………………………………………………….. 31
5.1 Preparations
5.2 Prior to Operation
5.3 Setting into Operation
5.4 During Operation
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6. Replacement of the PRO LC …………………………………………………………………………………………………………………. 37
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7. Trouble Shooting …………………………………………………………………………………………………………………………………. 39
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8. Disposal ………………………………………………………………………………………………………………………………………………. 40
9. Service ………………………………………………………………………………………………………………………………………………… 40
The Lubrication System perma PRO / PRO C LINE 250 / 500 41
The perma Distributor PRO MP-6 45
Quick Reference Guide ………………………………………………………………………………………………………………………… 47
1. General Information ……………………………………………………………………………………………………………………………… 48
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2. Technical Data ……………………………………………………………………………………………………………………………………… 49
2.1 Design of the perma Distributor PRO MP-6
2.2 Accessories
3. Mounting and Assembly of the Distributor ……………………………………………………………………………………………. 51
3.1 Mounting the Connections
3.2 Distributor Housing
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4. Operation and Control ………………………………………………………………………………………………………………………….. 54
4.1 Preparations
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4.4 During Operation
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5. Trouble Shooting …………………………………………………………………………………………………………………………………. 60
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6. Disposal ………………………………………………………………………………………………………………………………………………. 61
7. Service ………………………………………………………………………………………………………………………………………………… 61
Accessories and Spare Parts 62
Declaration of Conformity 64
Drilling template 67
About this Operating Manual
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Terms Used
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Usage of Safety Instructions
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Danger Signs
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Tips
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Legal Requirements
Liability
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Preface
Persons Responsible for Safety
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General Safety Instructions
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Safety Information for perma PRO / PRO C / PRO/PRO C LINE / Distributor PRO MP-6
Safety during Installation and Maintenance
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Safety Instructions
The Expert in Lubrications Solutions
Translation of the Original Operating Instructions
perma PRO 250 / 500
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Battery Compartment
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4 Save Settings
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5 Starting perma PRO
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Quick Reference Guide for the Lubrication System perma PRO
perma Distributor PRO MP-6 – 45 –
perma PRO – 4 –
1. General Information
1.1 Delivery / Content
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1.2 Storage
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1.4 Intended Usage
The lubricator perma PRO
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2. Technical Data
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1. The application temperature is +5 °C / +41 °F. What is the maximum tube length allowed for standard grease?
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2. You want to use a 4 m tube. Up to which temperature can the system be used?
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PRO 250 PRO 500
Volume of the PRO LC 250 cm3 500 cm3
Length (L) 210 mm 260 mm
Diameter (D) 92 mm 92 mm
Weight, empty NJ NJ
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Discharge period GD\WRPRQWKV GD\WRPRQWKV
Discharged volume per lubrication impulse 0.5 cm3
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chart 1
perma PRO – 6 –
2.1 Design of the perma PRO Lubricator
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– 7 – perma PRO
3. Mounting and Assembly of the Lubrication System
3.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting
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3.2 Assembly of the Lubricator
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4. Display and Control Elements of the Lubrication System
4.1 Display Elements
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PRESS Short Short
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5. Operation and Control
5.1 Preparations
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5.2 Prior to Operation
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perma PRO – 12 –
5.3 Setting into Operation
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5.4 During Operation
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Additional discharges and long machine standstills must always be taken into account with regard to the
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5.5 Switching the Lubrication System On
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– 13 – perma PRO
5.7 Determining the Discharge Period
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Average discharge volume in cm3
per 100 operating hours
PRO LC 250 500
Setting mode
Setting point
Discharge period
Days Weeks Months Days Weeks Months
1 1041.7 34.3 297.6
2 74.4 17.1 1041.7 34.3
3 347.2 49.6 11.4 694.4 99.2
4 260.4 37.2 74.4 17.1
5 6.9 416.7 59.5 13.7
6 173.6 5.7 347.2 49.6 11.4
7 21.3 4.9 297.6 42.5
130.2 4.3 260.4 37.2
9 115.7 16.5 231.5 33.1 7.6
10 104.2 14.9 3.4 6.9
11 94.7 13.5 3.1 27.1 6.2
12 12.4 2.9 173.6 5.7
13 11.4 2.6 160.3 22.9 —
14 74.4 10.6 2.4 21.3 —
15 69.4 9.9 2.3 —
16 65.1 9.3 2.1 130.2 —
17 61.3 2.0 122.5 17.5 —
57.9 1.9 115.7 16.5 —
19 109.6 15.7 —
20 52.1 7.4 1.7 104.2 14.9 —
21 49.6 7.1 1.6 99.2 14.2 —
22 47.3 1.6 94.7 13.5 —
23 45.3 6.5 1.5 90.6 12.9 —
24 43.4 6.2 1.4 12.4 —
25 41.7 — — — —
26 40.1 — — — —
27 — — 77.2 — —
37.2 — — 74.4 — —
29 35.9 — — — —
30 34.7 — — 69.4 — —
chart 4
perma PRO – 14 –
MODE
SAVE Display ON/OFF
SELECT Meaning / Description
‘LVSOD\DWGHOLYHU\ZLWK
DWWDFKHG352/&
MODE
SAVE
Time Months 6KRZVGLVFKDUJHSHULRG
3,1UHVHW
Info
MODE
SAVE
PIN
&KDQJH¿UVWGLJLW
ON/OFF
SELECT
(QWHU¿UVWGLJLWRIFXUUHQW3,1
3,13 ́DWGHOLYHU\
PIN Entry
MODE
SAVE
PIN
&KDQJHVHFRQGGLJLW
ON/OFF
SELECT
(QWHUVHFRQGGLJLW
RIFXUUHQW3,1
MODE
SAVE
Config.
LC 500
Change from
/&WR/&
ON/OFF
SELECT
6HW352/&VL]H
LC
MODE
SAVE 88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
Config.
Months
Change Months
ON/OFF
SELECT
6HWGLVFKDUJHSHULRG
Months or:HHNVor’D\V
Time
MODE
SAVE 88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
Config. Weeks
&KDQJH’D\VRU
:HHNV
ON/OFF
SELECT
6HWGLVFKDUJHSHULRG
*RWR3’D\V ́RU3:HHNV ́
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
2XWOHW2Q2ႇ
ON/OFF
SELECT
$FWLYDWHRXWOHWV
$FWLYDWHRXWOHW
2XWOHWVRQO\GLVSOD\HGLI03
LVFRQQHFWHG
Outlets
Config.
Outlets
1
3
2
4
5
6
2XWOHWDFWLYDWHG
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
2XWOHW2Q2ႇ
ON/OFF
SELECT
2XWOHWDFWLYDWHG
LIGHVLUHGRWKHURXWOHWVPD\EHWXUQHG
2Q2ႇWKHVDPHZD\
MODE
SAVE
MODE
SAVE
Config.
PIN
&KDQJH¿UVWGLJLW
ON/OFF
SELECT
3,1
¿UVWGLJLW
HQWHUIRULQLWLDO
FRQ¿JXUDWLRQRUDIWHUD3,1UHVHW
±RWKHUZLVHVHWWLQJLVFRPSOHWH
PIN
MODE
SAVE
Config.
PIN
&KDQJHVHFRQGGLJLW
ON/OFF
SELECT
3,1
VHFRQGGLJLW
HQWHUIRULQLWLDO
FRQ¿JXUDWLRQRUDIWHUD3,1UHVHW
MODE
SAVE
&RQ¿JXUDWLRQ¿QLVKHG
chart 5
I N T R O C O N F I G U R A T I O N M E N U
5.8 Settings and Display for perma PRO (+ Distributor PRO MP-6)
VHHFDSWLRQRQSDJH
– 15 – perma PRO
Caption for Chart on Left Side
,QVWUXFWLRQVVKRXOGEHIROORZHGIURPWRSWRERWWRPDQGIURPOHIWWRULJKW
DOVRUHIHUWRFKDUW
7KHLQVWUXFWLRQV
FRUUHVSRQGWRWKHRSHUDWLQJVHTXHQFHRQWKHWXUQHGRႇOXEULFDWLRQV\VWHPSHUPD352&RQ¿JXUDWLRQLVDOVR
possible if perma PRO is On.
chart 6
Function short push long push EOLQNLQJGLVSOD\ go to
Symbol
CONFIGURATION SECTIONS (see vertical bar, chart 5)
I N T R O
,1752LQIRUPV Info DQGDVNVIRUWKHFXUUHQW3,1 3,1(QWU\
C O N F I G U R A T I O N M E N U E
6HWWLQJVFDQEHFKDQJHGLQWKHFRQ¿JXUDWLRQPHQXZLWKLWVGLႇHUHQWVHFWLRQV
/&7LPH2XWOHWV3,1
LC
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UHIHUWRFKDSWHUDQG
Time
7KHGLVFKDUJHSHULRGFDQRQO\EHVHWLQoneW\SHRIFDOHQGDUXQLW
LHHLWKHU0RQWKV:HHNVRU’D\V
:KHQ
WKHKLJKHVWXQLWVL]HLVUHDFKHGFRXQWLQJVWDUWVDJDLQZLWKQXPEHU3 ́
Outlets
,ID03GLVWULEXWRULVFRQQHFWHGRXWOHWVFDQEHVHWLQGLYLGXDOO\7KHDFWLYDWHGRXWOHWVDUHGLVSOD\HG
ZLWKD¿OOHGLQVTXDUHLQWKHGLVSOD\
SOHDVHUHIHUWRWKHRSHUDWLQJLQVWUXFWLRQRIWKH03GLVWULEXWRUIRUPRUH
GHWDLOV
PIN
:HVWURQJO\VXJJHVWWRHQWHUDSHUVRQDO3,1LQRUGHUWRSURWHFW\RXUVHWWLQJVIURPXQDXWKRUL]HGDFFHVV7KH
3,1FDQRQO\EHFKDQJHGGXULQJLQLWLDOFRQ¿JXUDWLRQRUDIWHUD3,1UHVHW$3,1UHVHW
VKRUWSXVKRIEXW-
WRQVOHIWOHIWULJKWULJKWOHIWLQWKH,1752,QIRPHQX
FKDQJHV\RXUSHUVRQDO3,1EDFNWR3 ́7KH3,1UHVHW
ZDVVXFFHVVIXOZKHQWKHGLVSOD\HGWLPHGLVDSSHDUVIRUDVHFRQGDQGWKHQFRPHVEDFNRQ$OORWKHUVHWWLQJV
UHPDLQXQFKDQJHG
Save or Reject Changed Settings
7KHGLVSOD\VHWWLQJVFDQEHVDYHGZLWKDORQJSXVKRIWKH02′(6$9(EXWWRQ,I\RXGRnot ZDQWWRVDYH\RXU
FKDQJHVWRVHWWLQJVWKDWDUHFXUUHQWO\GLVSOD\HGLQWKHFRQ¿JXUDWLRQPHQX
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SUHVVWKH
212))6(/(&7EXWWRQXQWLOWKHGLVSOD\VKRZVHLWKHU
3 ́
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92/$OORWKHUVHWWLQJVDQGDOUHDG\VDYHGFKDQJHVUHPDLQYDOLG
$XWRPDWLF7HUPLQDWLRQRIWKH&RQ¿JXUDWLRQ0RGH
,I\RXGRQRWSUHVVDEXWWRQLQWKHFRQ¿JXUDWLRQPHQXIRUVHFRQGVWKHFRQWUROV\VWHPLVDXWRPDWLFDOO\
VZLWFKLQJEDFNWRWKHSUHYLRXVO\VHWPRGH
32Q ́RU32ႇ ́
ZLWKRXWVDYLQJWKHFKDQJHV$OORWKHUVHWWLQJVDQG
DOUHDG\VDYHGFKDQJHVUHPDLQYDOLG
Additional Discharge
:LWKDQDGGLWLRQDOGLVFKDUJHDOXEULFDWLRQSRLQWFDQEHVXSSOLHGZLWKDQDGGLWLRQDODPRXQWRIWKHOXEULFDQW
)RUDQDGGLWLRQDOGLVFKDUJHWKHOXEULFDWLRQV\VWHPPXVWEHVZLWFKHGRQ
GLVSOD\VKRZVUHPDLQLQJYROXPH
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UHIHUWR¿JXUH
MODE
SAVE
ON/OFF
SELECT %Vol.
LC 500
¿JXUH /XEULFDWRU2Q )RUDQDGGLWLRQDOGLVFKDUJHSUHVVERWKEXWWRQVDWWKH
VDPHWLPHDQGKROGWKHPGRZQ
!VHF
$QDGGLWLRQDOGLVFKDUJHLVRQO\SRVVLEOHDWWHPSHUDWXUHVDERYH&)
¿JXUHLFHFU\VWDOLVQRWYLVLEOH
DQGZKHQWKHOXEULFDWLRQV\VWHPLVQRWFXUUHQWO\FRQGXFWLQJDUHJXODUGLVFKDUJH
(YHU\DGGLWLRQDOGLVFKDUJHUHGXFHVWKHUHPDLQLQJGLVFKDUJHSHULRGVLQFHDQLQFUHDVHGDPRXQWRIWKHOXEULFDQW
KDVEHHQVXSSOLHG7KLVPXVWEHWDNHQLQWRDFFRXQWLQ\RXUOXEULFDWLRQDQGPDLQWHQDQFHVFKHGXOH$FDOFXODWLRQ
LVSRVVLEOHZLWKWKHIRUPXODIURPFKDSWHUDQGZLWKWKHUHPDLQLQJYROXPHZKLFKLVGLVSOD\HG
The time between two additional discharges is 30 seconds. Each additional long push of both buttons
VLPXOWDQHRXVO\¿JXUH
GXULQJWKLVWLPHLVEHLQJUHJLVWHUHGDQGZLOOOHDGWRHYHQPRUHDGGLWLRQDO
discharges. The system remembers a max. of 5 additional discharges.
perma PRO – 16 –
/RZ7HPSHUDWXUH&XW2ႇRIWKH/XEULFDWLRQ6\VWHP
7KHWHPSHUDWXUHUDQJHIURP&WR&
)WR)
LVLQGLFDWHGE\DEOLQNLQJLFHFU\VWDOV\PERO
UHIHUWR¿JXUH
,QWKLVWHPSHUDWXUHUDQJHWKHOXEULFDWLRQV\VWHPSHUPD352FRQWLQXHVWRRSHUDWHZLWKRXWLQWHUUXSWLRQ
Please note, that in this temperature range an additional discharge is not possible!
%Vol.
LC 500
¿JXUH ‘LVSOD\ZLWKDEOLQNLQJLFHFU\VWDO
LQWKLVH[DPSOHZLWK 9RO
,QRUGHUWRSURWHFWWKHV\VWHPIURPGDPDJHWKHORZWHPSHUDWXUHFXWRႇRIWKHOXEULFDWLRQV\VWHPLVDXWRPDWLFDOO\
FDUULHGRXWE\WKHFRQWUROV\VWHPDQGWKHEXLOWLQWHPSHUDWXUHVHQVRU
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)
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FXWRႇDQGWKHLFHFU\VWDOV\PEROLVSHUPDQHQWO\LQGLFDWHGRQWKHGLVSOD\7KHUHPDLQLQJYROXPHLVVWLOOGLVSOD\HG
in % Vol.
From this time onwards, the lubricant is no longer discharged. You have to take this fact into account if
your system continues to operate in order to prevent damages!
$VVRRQDVWKHWHPSHUDWXUHULVHVDQGUHDFKHV&
)
RUKLJKHUWKHFRQWUROV\VWHPVZLWFKHVWKH
OXEULFDWLRQV\VWHPRQ7KHGLVSOD\VKRZVWKHUHPDLQLQJYROXPHDQGWKHEOLQNLQJLFHLFRQ
$OOGLVFKDUJHV
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the system continues operation (at a max. of two additional discharges with every regular discharge).
5.9 Calculation of the Remaining Discharge Period
3OHDVHQRWHWKDWLQFDVHRIRQHRUVHYHUDODGGLWLRQDOGLVFKDUJHVWKHUHPDLQLQJGLVFKDUJHSHULRGRIWKHOXEULFD-
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)
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PDLQWHQDQFHVFKHGXOH
)RUPXOD RDP
SDP * RV
100 =
6’36HW’LVFKDUJH3HULRGRIWKHOXEULFDWRU
GD\VZHHNVPRQWKV
59 5HPDLQLQJ9ROXPH
GLVSOD\HGLQ9RO
RDP 5HPDLQLQJGLVFKDUJHSHULRG
GD\VZHHNVPRQWKVGHSHQGLQJRQ6’3
Example of a Calculation of the Remaining Discharge Period
7KHSHUPD352ZLWKDFP3
352/&ZDVRULJLQDOO\VHWWRDGLVFKDUJHSHULRG
6’3
RIHLJKWPRQWKV
VLQFHWKHOXEULFDWLRQSRLQWQHHGVFP3
OXEULFDQWK$IWHUWZRPRQWKVWKHSHUPD352LQGLFDWHVD
UHPDLQLQJYROXPH
59
RI 9RO$WWKLVSRLQWWKHOXEULFDWRULVVZLWFKHGRႇIRUVL[ZHHNV
HJPDFKLQH
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RDP
SDP * RV
100 = ==
100
600
100
= 6
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DQGPXVWEHUHSODFHGE\DQHZRQH
– 17 – perma PRO
6. Replacement of the PRO LC
The Following Must Always Be Taken into Account
,IWKHUHSODFHPHQWRIDQHPSW\352/&EHFRPHVQHFHVVDU\LWZLOOEHLQGLFDWHGE\DVLPXOWDQHRXVEOLQNLQJRI
WKHUHGDQGWKHJUHHQ/(‘$GGLWLRQDOO\WKHGLVSOD\LQGLFDWHVWKDWWKH352/&LVHPSW\
UHIHUWR¿JXUH
%Vol.
LC 500
¿JXUH
If you replace the PRO LC, you also have to change the battery PRO B. Otherwise, the correct operation
of the lubricator cannot be guaranteed!
,I\RXUHSODFHWKH352/&E\D352/&RIDGLႇHUHQWVL]HDFRUUHVSRQGLQJSURWHFWLRQFRYHU
UHIHUWR
”Accessories and Spare Parts”) must be used.
Since the drive unit and the control board must be protected against moisture, an exchange may only be
carried out in dry conditions!
$IWHUWKHLQVWDOODWLRQRIWKHQHZ352/&WKHFRQWUROV\VWHPFRQWLQXHVWRRSHUDWHXVLQJWKHSUHYLRXVO\YDOLG
VHWWLQJRIWKHGLVFKDUJHSHULRG
6.1 Setting the Volume of the PRO LC
7KHVL]HRIWKH352/&PXVWEHVHWLQWKHFRQ¿JXUDWLRQPHQXZLWKWKHWZREXWWRQVRQWKHGULYHXQLW
VHH
¿JXUH
3OHDVHDOVRUHIHUWRWKHRSHUDWLQJFKDUW
FKDUWFKDSWHU
ATTENTION!
If the displayed setting does not correspond with the attached PRO LC size it will result in incorrect
discharge amounts and wrong signals in the display (Display, LEDs).
Config.
LC250
Config.
or LC 500
¿JXUH
ATTENTION!
:KHQHYHUD352/&LVUHPRYHGIURPWKHOXEULFDWRUDQGLVUHSODFHGE\DQRWKHU352/&WKHFRQWUROV\VWHP
DVVXPHVWKDWDQHZFRPSOHWHO\¿OOHG352/&ZDVDWWDFKHG
Therefore NEVER attach a PRO LC that is not completely full!
perma PRO
6.2 How to Replace the PRO LC
‘ULYHV\VWHPDQGFLUFXLWERDUGPXVWEHSURWHFWHGIURPPRLVWXUH([FKDQJHVVKRXOGRQO\EHGRQHLQDGU\SODFH
DQGLWPXVWEHHQVXUHGWKDWQRPRLVWXUHHQWHUVWKHGULYHXQLW
D
7XUQWKHSURWHFWLRQFRYHURQWKHGULYHXQLWFRXQWHUFORFNZLVHDQGUHPRYHLW
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F
5HPRYHWKHXVHGEDWWHU\352%IURPWKHGULYHXQLW
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H
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UHIHUWR¿JXUHFKDSWHU
I
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UHIHUWR¿JXUH
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J
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GULYHXQLWLQWHUORFN7KHFRQWUROV\VWHPDXWRPDWLFDOO\UHFRJQL]HVWKHQHZ352/&
7KHGLVSOD\LQGLFDWHV3 ́LIWKHSHUPD352ZDVVZLWFKHGR௺SULRUWRWKHUHSODFHPHQWRIWKH352/&
OrLWLQGLFDWHV3 9RO ́LIWKHSHUPD352ZDVswitched on before the replacement.
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K
7KHOXEULFDWLRQV\VWHPFRQWLQXHVWRRSHUDWHZLWKWKHSUHYLRXVVHWWLQJRIWKHGLVFKDUJHSHULRG
L
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VHHFKDSWHU
If the lubricator was ON before changing the PRO LC, it will automatically resume operation with existing
VHWWLQJV,IWKHOXEULFDWRUZDV2))LWPXVWEHWXUQHG21
UHIHUWR¿JXUHFKDSWHU
– 19 – perma PRO
Indication
of the
display
Error Possible cause Remedial measures
E I /XEULFDWRUKDVEHHQVZLWFKHGRႇ
([FHVVPRWRUFXUUHQWRIWKH
OXEULFDWRUPRWRUGXHWRDEORFNHG
outlet
%DWWHU\352%LVHPSW\
&OHDUWKHEORFNDJHDQGDFN-
QRZOHGJHWKHIDXOWE\SXVKLQJ
DQGKROGLQJGRZQWKH21
2))6(/(&7EXWWRQ
,QVHUWDQHZEDWWHU\352%
DQGXVHDIXOO352/&
E4 /XEULFDWRUKDVEHHQVZLWFKHGRႇ ‘ULYHPHFKDQLVPLVGHIHFWLYH ([FKDQJHWKHGULYHXQLW
LC 6\VWHPGRHVQRWGHWHFW
WKH352/& 1R352/&LQVWDOOHG ,QVWDOODQ352/&
L 1RSRZHUVXSSOLHGWRWKHV\VWHP
IURPWKHEDWWHU\
1REDWWHU\352%LQVHUWHGRU
EDWWHU\352%HPSW\
,QVHUWDQHZEDWWHU\352%
DQGXVHDIXOO352/&
1RGLVSOD\ 6\VWHPJHWVQRSRZHUIURPLQWHUQDO
EDFNXSEDWWHU\ ,QWHUQDOEDFNXSEDWWHU\HPSW\ 5HSODFHWKHGULYHXQLWRIWKH
lubricator
In addition to the above, the following malfunctions can occur when a perma distributor PRO MP-6
is connected to the lubrication system:
E0 /XEULFDWLRQV\VWHPKDVEHHQ
VZLWFKHGRႇ
([FHVVPRWRUFXUUHQWRIWKH
SHUPDGLVWULEXWRU03
5HSODFHSHUPDGLVWULEXWRU
PRO MP-6
F I to f6 (UURUDWWKHGLVSOD\HGOXEULFDWLRQ
point
([FHVVPRWRUFXUUHQWRIWKH
OXEULFDWRUPRWRUFDXVHGE\D
EORFNLQJRIWKHGLVSOD\HGRXWOHW
&OHDUWKHEORFNDJHDQGDFN-
QRZOHGJHWKHIDXOWE\SXVKLQJ
DQGKROGLQJGRZQWKH21
2))6(/(&7EXWWRQ
E2 /XEULFDWLRQV\VWHPKDVEHHQ
VZLWFKHGRႇ
2XWOHWVRIGLVWULEXWRUQRWFRUUHFWO\
UHFRJQL]HG 5HSODFHGLVWULEXWRU
E3 /XEULFDWLRQV\VWHPKDVEHHQ
VZLWFKHGRႇ
7LPHRXWZKLOHDFWLYDWLQJGLVWULEXWRU
&RQQHFWLRQFDEOHGDPDJHG
5HSODFHGLVWULEXWRU
Replace connection cable
E5 2XWOHWFRQ¿JXUDWLRQPLVVLQJ 2XWOHWVZHUHQRWDFWLYDWHG $FWLYDWHGHVLUHGRXWOHWV
chart 7
7. Trouble Shooting
7.1 Error Messages on the Display
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DUHLQGLFDWHGRQWKHGLVSOD\,IDQHUURULVGLVSOD\HGWKHV\VWHPLVVZLWFKHG2))XQWLOWKHFDXVHRIWKHHUURUKDV
EHHQHOLPLQDWHGDQGWKHHUURUPHVVDJHKDVEHHQDFNQRZOHGJHG
Error messages are acknowledged and reset by pushing the ON/OFF/SELECT button.
However, error messages “ ” and “ ” are automatically acknowledged when errors are corrected
(see remedial measures).
7.2 Trouble Shooting Guide
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WKHIROORZLQJFKDUW
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Every time that an error message is displayed, the red LED is also blinking.
perma PRO – 20 –
8. Disposal
+HOSXVLQSURWHFWLQJWKHHQYLURQPHQWDQGVDYLQJUHVRXUFHVE\UHF\FOLQJYDOXDEOHUDZPDWHULDO
3OHDVHIROORZ\RXUORFDOZDVWHGLVSRVDOUHJXODWLRQV
9. Service
3OHDVHFRQWDFW\RXUORFDOVXSSOLHUIRUDYDLODELOLW\DQGFRVWRIWKHIROORZLQJ
Ƈ 5HWXUQLQJRIWKHHPSW\OXEULFDWRUIRUHQYLURQPHQWDOO\VDIHUHF\FOLQJRUGLVSRVDO
RU
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Translation of the Original Operating Instructions
perma PRO C 250 / 500
The Expert in Lubrications Solutions
perma PRO C – 22 –
Protection cover
:LWKED\RQHWFDWFKIRU
TXLFNRSHQLQJFORVLQJ
PRO LC
/XEULFDWLRQ&DQLVWHU
&DUWULGJHSLVWRQVSLQGOH
¿OOHGZLWKOXEULFDQW
Red LED
$GGLWLRQDOPDOIXQFWLRQ
LQGLFDWLRQ
Push Button: MODE/SAVE
/HDGVWRWKH&RQ¿JXUDWLRQ0HQX
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Drive Unit
&RQWDLQVHOHFWURQLFV
PRWRUDQGSXPSV\VWHP
Connector
8VHGIRUSOXJJLQJLQWKH
FRQQHFWLQJFDEOHZKLFKFRQQHFWV
WKHSHUPD352&ZLWKWKHFRQWURO
V\VWHP
HJRID3/&
Type
3URGXFWW\SHDQGVL]HRI
352/&
Content
‘HVFULSWLRQRIWKH¿OOLQJGDWHDQGWKH
FRQWDLQHGOXEULFDQW
Display
,QIRUPVDERXWRSHUDWLQJFRQGLWLRQV
PDOIXQFWLRQVVHWWLQJVDQGWKHOXEULFDQW
YROXPHOHIWLQWKH352/&
Green LED
$GGLWLRQDOLQGLFDWLRQRIWKHFXUUHQW
RSHUDWLQJFRQGLWLRQ
Push Button SELECT
To change settings.
Connection f. distributor PRO MP-6
Connection thread
*IRUVFUHZLQJLQWRDOXEULFDWLRQSRLQW
or for connecting a lubricant tube
Display
Lubrication System perma PRO C
Drive Unit
Connecting Cable
1
2
4
3 Pin-number Strand color Function
1 EURZQ 1RWDVVLJQHG
2 ZKLWH Malfunction
3 blue *URXQG
4 EODFN Voltage
Pin assignment
of the connector
Pin assignment
of cable connector
Connecting cable
)RUFRQQHFWLQJWKH
lubricator to the
FRQWUROV\VWHP
1
2
4
3
Battery Compartment
)RULQVHUWLRQRIEDWWHU\
PRO B
Catch
)RUGULYLQJWKHVSLQGOH
Interlocking Teeth
7RSRVLWLRQWKH352/& Battery PRO B (back-up battery)
No function!
6HWWLQJRI352/&VL]H
LVGRQHYLDPHQXRQWKH
GLVSOD\
Config.
TimePIN
Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC250
&RQ¿JXUDWLRQPHQX
)RUHQWHULQJWKHVHWWLQJV.
Outlets 1 – 6
6KRZVDFWLYDWHGRXWOHWV
Number
6KRZVUHPDLQLQJYROXPH
GLVFKDUJHSHULRGRXWOHWQR
3,1DQGPDOIXQFWLRQFRGHV
Setting Mode
‘LVSOD\VWKHFXUUHQWVHWWLQJLQ
GD\VZHHNVRUPRQWKV
Size of PRO LC
‘LVSOD\VYROXPHRI352/&
RUFP3
Ice icon
,QGLFDWHVHLWKHUWKDWWKHWHPSHUDWXUHIHOO
EHORZ&)
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– 23 – perma PRO C
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1 Assembly of perma PRO C / Exchange of PRO LC
(refer to chapter 3 and 6)
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2 Determine the Discharge Period
(refer to chapter 5.7)
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(refer to chapter 5.8)
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4 Impulse Mode via the Connected Control System
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5 Save Settings
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6 Starting perma PRO C
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7 Stopping perma PRO C
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perma Distributor PRO MP-6 – 45 –
Quick Reference Guide for the Lubrication System perma PRO C
perma PRO C – 24 –
1. General Information
1.1 Delivery / Content
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1.2 Storage
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1.3 Markings
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1.4 Intended Usage
The lubricator perma PRO C
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DO NOT USE in explosive areas!
Any other usage, setting, addition, and variation is considered to be inappropriate!
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– 25 – perma PRO C
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1. The application temperature is +5 °C/+41 °F. What is the maximum tube length allowed for standard grease?
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2. You want to use a 4 m tube. Up to which temperature can the system be used?
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2. Technical Data
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tube length in meter
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PRO C 250 PRO C 500
Volume of the PRO LC 250 cm3 500 cm3
Length (L) 210 mm 260 mm
Diameter (D) 92 mm 92 mm
Weight, empty NJ NJ
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perma High performance grease SF04 NJ NJ
Discharge period GD\WRPRQWKV GD\WRPRQWKV
Discharged volume per lubrication impulse 0.5 cm3
Application temperature &WR&)WR)
Maximum pressure build-up EDU
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application is limited according
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Lubricants *UHDVHVXSWRUDWHG
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Power supply 9
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Max. switching current (error output) 1 A
Length of the 4 – pole connecting cable (Standard) 5 m
Back-up battery %DWWHU\352%
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Emission sound pressure level G%
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chart 1
perma PRO C – 26 –
2.1 Design of the PRO C Lubricator
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rechargeable.
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– 27 – perma PRO C
3. Mounting and Assembly of the Lubrication System
3.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting
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Make sure that you assemble the connections and lubricant tubes correctly and tightly to avoid
possible leakage.
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3.3 Connect the Connecting Cable to the Lubricator
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on the lubricator
Strand color of the
standard cable Function
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perma PRO C – 30 –
4. Display and Control Elements of the Lubrication System
4.1 Display Elements
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4.2 Function Indication on the Display
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4.4 Function Indication via the Connected Control System
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– 31 – perma PRO C
4.5 Control Buttons
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of the settings.
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5. Operation and Control
5.1 Preparations
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Please press “additional discharge” repeatedly in order to exchange the lubricant in the drive
until the lubricant inside the LC is discharged at the drive outlet (refer to chapter 5.8).
5.2 Prior to Operation
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PRESS Short Short
Long > 4 sec. until
the display content
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the display content
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perma PRO C – 32 –
5.3 Setting into Operation
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lubricator is set into operation!
5.4 During Operation
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Additional discharges and long machine standstills must always be taken into account with regard to the
remaining discharge period of the lubricator.
5.5 Switching the Lubrication System On
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– 33 – perma PRO C
5.7 Determining the Discharge Period Without Impulse Mode
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Average discharge volume in cm3
per 100 operating hours
PRO LC 250 500
Setting mode
Setting point
Discharge period
Days Weeks Months Days Weeks Months
1 1041.7 34.3 297.6
2 74.4 17.1 1041.7 34.3
3 347.2 49.6 11.4 694.4 99.2
4 260.4 37.2 74.4 17.1
5 6.9 416.7 59.5 13.7
6 173.6 5.7 347.2 49.6 11.4
7 21.3 4.9 297.6 42.5
130.2 4.3 260.4 37.2
9 115.7 16.5 231.5 33.1 7.6
10 104.2 14.9 3.4 6.9
11 94.7 13.5 3.1 27.1 6.2
12 12.4 2.9 173.6 5.7
13 11.4 2.6 160.3 22.9 5.3
14 74.4 10.6 2.4 21.3 4.9
15 69.4 9.9 2.3 4.6
16 65.1 9.3 2.1 130.2 4.3
17 61.3 2.0 122.5 17.5 4.0
57.9 1.9 115.7 16.5
19 109.6 15.7 3.6
20 52.1 7.4 1.7 104.2 14.9 3.4
21 49.6 7.1 1.6 99.2 14.2 3.3
22 47.3 1.6 94.7 13.5 3.1
23 45.3 6.5 1.5 90.6 12.9 3.0
24 43.4 6.2 1.4 12.4
25 41.7 — — — —
26 40.1 — — — —
27 — — 77.2 — —
37.2 — — 74.4 — —
29 35.9 — — — —
30 34.7 — — 69.4 — —
chart 5
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perma PRO C – 34 -I N T R O C O N F I G U R A T I O N M E N U
MODE
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SAVE 88 Outlets
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Change months
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Months or:HHNVor’D\V
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6
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2
4
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6
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1
3
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chart 6
5.8 Settings and Display for perma PRO C (+ Distributor PRO MP-6)
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– 35 – perma PRO C
Caption for Chart on Left Side
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chart 7
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Save or Reject Changed Settings
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Additional Discharge
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MODE
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The time between two additional discharges is at least 30 seconds. Each additional long push of
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more additional discharges. The system remembers a max. of 5 additional discharges.
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Please note, that in this temperature range an additional discharge is not possible!
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in % Vol.
From this time onwards, the lubricant is no longer discharged. You have to take this fact into account if
your system continues to operate in order to prevent damages!
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All discharges (except discharges in Impulse Mode and additional discharges), accumulated during the
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– 37 – perma PRO C
5.10 Impulse Mode via the Connected Control System
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6. Replacement of the PRO LC
The Following Must Always Be Taken into Account
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”Accessories and Spare Parts”) must be used.
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perma PRO C
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FKDUWFKDSWHU
ATTENTION!
If the displayed setting does not correspond with the attached PRO LC size it will result in incorrect
discharge amounts and wrong signals in the display (Display, LEDs).
Config.
LC250
Config.
or LC 500
¿JXUH
ATTENTION!
:KHQHYHUD352/&LVUHPRYHGIURPWKHOXEULFDWRUDQGLVUHSODFHGE\DQRWKHU352/&WKHFRQWUROV\VWHP
DVVXPHVWKDWDQHZFRPSOHWHO\¿OOHG352/&ZDVDWWDFKHG
Therefore NEVER attach a PRO LC that is not completely full!
6.2 How to Replace the PRO LC
‘ULYHV\VWHPDQGFLUFXLWERDUGPXVWEHSURWHFWHGIURPPRLVWXUH([FKDQJHVVKRXOGRQO\EHGRQHLQDGU\SODFH
DQGLWPXVWEHHQVXUHGWKDWQRPRLVWXUHHQWHUVWKHGULYHXQLW
D
7XUQWKHSURWHFWLRQFRYHURQWKHGULYHXQLWFRXQWHUFORFNZLVHDQGWDNHLWRႇ
E
5HPRYHWKHHPSW\352/&7KHGLVSOD\LQGLFDWHV3 ́DQGWKHUHG/(‘LVEOLQNLQJ
F
8VHEDWWHU\352%XQWLOGLVSOD\VKRZVÄ/R3
VHHFKDSW
G
5HPRYHWKHSOXJRIWKH352/&
UHIHUWR¿JXUHFKDSWHU
H
3XVKWKH352/&LQWRWKHSURWHFWLRQFRYHUXQWLOOXEULFDQWFRPHVRXWRIWKHRSHQLQJ
UHIHUWR¿JXUHFKDSWHU
I
3ODFHDQHZ352/&RQWKHGULYHXQLWWXUQLWXQWLOWKHFDWFKORFNVDQGWKHWHHWKRIWKH352/&DQGWKHGULYH
XQLWLQWHUORFN
7KHFRQWUROV\VWHPRIWKHSHUPD352&DXWRPDWLFDOO\UHFRJQL]HVWKHQHZ352/&DQGWKHGLVSOD\LQGLFDWHV
3 ́LIWKHSHUPD352&ZDVVZLWFKHGR௺SULRUWRWKHUHSODFHPHQWRIWKH352/&
OrLWLQGLFDWHV3 9RO ́LIWKHSHUPD352&ZDVswitched on before the replacement.
<RXVKRXOGRQO\XVHFRPSOHWHO\IXOOSHUPD352/&LQRUGHUWRJXDUDQWHHDWURXEOHIUHHRSHUDWLRQ
J
7KHOXEULFDWLRQV\VWHPFRQWLQXHVWRRSHUDWHZLWKWKHSUHYLRXVVHWWLQJRIWKHGLVFKDUJHSHULRG
K
,IUHTXLUHGFKDQJHOXEULFDWRUVHWWLQJV5HIHUWRFKDSWHURUWRFKDSWHULQFDVHRIDQLPSXOVHPRGHRI
the lubricator.
If the lubricator was ON before changing the PRO LC, it will automatically resume operation with
H[LVWLQJVHWWLQJV,IWKHOXEULFDWRUZDVWXUQHG2ႇLWPXVWEHWXUQHG2QDJDLQE\VXSSO\LQJYROWDJH
(refer to chapter 5.5).
– 39 – perma PRO C
7. Trouble Shooting
7.1 Error Messages on the Display
3RVVLEOHHUURUVRIWKHOXEULFDWLRQV\VWHPDQGWKHDSSOLFDWLRQDUHGHWHFWHGE\WKHHOHFWURQLFFRQWUROV\VWHPDQG
DUHLQGLFDWHGRQWKHGLVSOD\,IDQHUURULVGLVSOD\HGWKHV\VWHPLVVZLWFKHG2))XQWLOWKHFDXVHRIWKHHUURUKDV
EHHQHOLPLQDWHGDQGWKHHUURUPHVVDJHKDVEHHQDFNQRZOHGJHG
Error messages are acknowledged and reset by pushing the SELECT button. However, error messages
“ ” and “ ” are automatically acknowledged when errors are corrected (see remedial measures).
7.2 Fault Signaling via the Connected Control System
,QFDVHRIDPDOIXQFWLRQWKHFRQQHFWHGFRQWUROV\VWHPRI\RXUHTXLSPHQWPHUHO\LQGLFDWHVDQXQVSHFL¿HG
PDOIXQFWLRQVLQFHWKHFRQWUROV\VWHPRQO\UHFHLYHVD3/RZ ́VLJQDOIURPWKHOXEULFDWRU7KLVPHDQVWKDWLI\RXU
FRQWUROV\VWHPLQGLFDWHVDPDOIXQFWLRQ\RXKDYHWRXVHWKHGLVSOD\RIWKHOXEULFDWRUWRGHWHUPLQHWKHFDXVHRI
WKHPDOIXQFWLRQ
UHIHUWRFKDSWHU
7.3 Trouble Shooting Guide
,IWKHUHDUHPDOIXQFWLRQVGXULQJWKHRSHUDWLRQRIWKHOXEULFDWLRQV\VWHPSOHDVHFKHFNIRUSRVVLEOHFDXVHVXVLQJ
WKHIROORZLQJFKDUW
UHIHUWRFKDUW
Every time that an error message is displayed, the red LED is also blinking.
Indication
of the
display
Error Possible cause Remedial measures
E I /XEULFDWRUKDVEHHQVZLWFKHGRႇ
([FHVVPRWRUFXUUHQWRIWKH
OXEULFDWRUPRWRUGXHWRDEORFNHG
outlet
&OHDUWKHEORFNDJHDQG
DFNQRZOHGJHWKHIDXOWE\
SXVKLQJDQGKROGLQJGRZQWKH
6(/(&7EXWWRQ
E4 /XEULFDWRUKDVEHHQVZLWFKHGRႇ ‘ULYHPHFKDQLVPLVGHIHFWLYH ([FKDQJHWKHGULYHXQLW
LC 6\VWHPGRHVQRWGHWHFWWKH352/& 1R352/&LQVWDOOHG ,QVWDOODQ352/&
L
JUHHQ/(‘
EOLQNLQJ
/RZYROWDJHRIEDFNXSEDWWHU\
OXEULFDWLRQV\VWHPIXQFWLRQV
FRUUHFWO\
%DWWHU\352%
EDFNXSEDWWHU\
HPSW\
,QVHUWDQHZEDWWHU\352%
EDFNXSEDWWHU\
DQGXVHD
IXOO352/&
1RGLVSOD\ 6\VWHPJHWVQRSRZHUIURPWKH
EDFNXSEDWWHU\
1REDWWHU\352%
EDFNXSEDWWHU\
LQVHUWHG
,QVHUWEDWWHU\352%
EDFNXSEDWWHU\
In addition to the above, the following malfunctions can occur when a perma distributor PRO MP-6
is connected to the lubrication system:
E0 /XEULFDWLRQV\VWHPKDVEHHQ
VZLWFKHGRႇ
([FHVVPRWRUFXUUHQWRIWKH
SHUPDGLVWULEXWRU03
5HSODFHSHUPDGLVWULEXWRU
PRO MP-6
F I to f6 (UURUDWWKHGLVSOD\HG
lubrication point
([FHVVPRWRUFXUUHQWRIWKH
OXEULFDWRUPRWRUFDXVHGE\D
EORFNLQJRIWKHGLVSOD\HGRXWOHW
&OHDUWKHEORFNDJHDQGDFN-
QRZOHGJHWKHIDXOWE\SXVKLQJ
DQGKROGLQJGRZQ
WKH6(/(&7EXWWRQ
E2 /XEULFDWLRQV\VWHPKDVEHHQ
VZLWFKHGRႇ
2XWOHWVRIGLVWULEXWRUQRWFRUUHFWO\
UHFRJQL]HG 5HSODFHGLVWULEXWRU
E3 /XEULFDWLRQV\VWHPKDVEHHQ
VZLWFKHGRႇ
7LPHRXWZKLOHDFWLYDWLQJGLVWULEXWRU
&RQQHFWLRQFDEOHGDPDJHG
5HSODFHGLVWULEXWRU
Replace connection cable
E5 2XWOHWFRQ¿JXUDWLRQPLVVLQJ 2XWOHWVZHUHQRWDFWLYDWHG
$FWLYDWHGHVLUHGRXWOHWV
7XUQRႇSRZHUVXSSO\RQ
352&EHIRUH\RXDFNQRZ-
OHGJHHUURUPHVVDJHV
FKDUW
perma PRO C – 40 –
8. Disposal
+HOSXVLQSURWHFWLQJWKHHQYLURQPHQWDQGVDYLQJUHVRXUFHVE\UHF\FOLQJYDOXDEOHUDZPDWHULDO
3OHDVHIROORZ\RXUORFDOZDVWHGLVSRVDOUHJXODWLRQV
9. Service
3OHDVHFRQWDFW\RXUORFDOVXSSOLHUIRUDYDLODELOLW\DQGFRVWRIWKHIROORZLQJ
Ƈ 5HWXUQLQJRIWKHHPSW\OXEULFDWRUIRUHQYLURQPHQWDOO\VDIHUHF\FOLQJRUGLVSRVDO
RU
Ƈ H[FKDQJHRIEDWWHU\352%
Ƈ ([FKDQJHRIWKH352/&
Ƈ 7RSUHVHWOXEULFDWRU
/&OXEULFDWLRQSHULRGRXWOHWV
Translation of the Original Operating Instructions
perma PRO / PRO C LINE 250 / 500
The Expert in Lubrications Solutions
perma PRO / PRO C LINE – 42 –
General information
SHUPD352352&/,1(
‘LVWULEXWRU35203
LVEDVHGRQWKHIXQFWLRQRISHUPD352352&
The general function of perma 352352&KDVQRWEHHQFKDQJHG
7KHVHSHUPD352352&/,1(2SHUDWLQJ,QVWUXFWLRQVPXVWDOZD\VEHXVHGWRJHWKHUZLWKWKH2SHUDWLQJ
,QVWUXFWLRQVRISHUPD352352&03
Function Indication on the Display
VHHRSHUDWLQJLQVWUXFWLRQVSHUPD352352&FKDSWHU
88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN Display shows „remaining 88 discharge period“ Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
Outlets
1
3
2
4
5
6
Weeks
LC 500
/XEULFDWLRQV\VWHPWXUQHGRႇ
2))
/XEULFDWLRQV\VWHPWXUQHGRQ
21
‘LႇHUHQFHVSHUPD352352&/,1(
FRPSDUHGWRSHUPD352352&
The pause timeEHWZHHQWZRGLVFKDUJHVDQGWKHdischarge amountsIURPWRVWURNHVFDQEHSURJUDPPHG
for each individual outlet.
$IWHUHDFKSDXVHWLPHWKHV\VWHPZLOOFRQGXFWDGLVFKDUJHZLWKDVPDQ\VWURNHVDVSURJUDPPHGIRUWKLVRXWOHW
7KHIROORZLQJVHWWLQJVDQGGLVSOD\VDUHQHZ
RSHUDWLQJLQVWUXFWLRQVSHUPD352352&FKDSWHU
Ƈ 1XPEHURIVWURNHVSHUGLVFKDUJH
VWURNH FP3
Ƈ 3DXVHWLPHLQGD\VEHWZHHQGLVFKDUJHV
Ƈ ‘LVSOD\RIGLVFKDUJHWLPHUHPDLQLQJ
7KHFKDUWRQWKHIROORZLQJSDJHZLOODVVLVWZLWKVHWWLQJV
Total discharge period
7KHPD[LPXPJUHDVHDQGEDWWHU\VHUYLFHOLIHLV24 monthsDQGVKRXOGQRWEHH[FHHGHG7KHUHIRUHWKHORQJHVW
total discharge periodRIWKHV\VWHPLV24 months (or 12 months for perma PRO with LC 500). This total dis-
charge periodFDOFXODWLRQLVEDVHGRQWKHQXPEHURIRXWOHWVVHOHFWHGDQGWKHVWURNHVSDXVHWLPHVRIHDFKRXWOHW
7KHWRWDOGLVFKDUJHSHULRGFKDQJHVZKHQHYHUDQ\RIWKHVHYDOXHVFKDQJHV
:KHQHYHUWKHVHOHFWHGVHWWLQJVZRXOGOHDGWRDQH[FHHGHGWRWDOGLVFKDUJHSHULRGWKHV\VWHPVKRZV3 ́
<RXFDQHLWKHUFKDQJHWKHVHWWLQJV
RU\RXFDQRYHUULGH3 ́
1. To change your settings:3XVK212))6(/(&7RU6(/(&77KHV\VWHPZLOOUHWXUQWRWKHFRQ¿JXUDWLRQ
PHQX
ZLWKRXWVDYLQJWKHVHOHFWHGVHWWLQJV
DQG\RXFDQFKDQJH\RXUVHWWLQJV
2. To override 3 ́
IRUFHVWKHV\VWHPWRDFFHSWVHWWLQJVWRH[FHHGWKHWRWDOGLVFKDUJHSHULRG
3XVK02′(6$9(7KHV\VWHPDFFHSWVWKHH[FHHGHGWRWDOGLVFKDUJHSHULRG
WKLVLVDOVRUHFRUGHGLQWKH
LQWHUQDOV\VWHPPHPRU\
DQGWKHVHWWLQJVDUHVDYHG
NOTE:7KLVVHWWLQJFDQQRWEHFKDQJHGODWHU
perma PRO LINE (with battery): perma PRO LINE function must be manually monitored (limited battery
capacity!).
New perma PRO C LINE Modes:
Impulse Mode
SHUPD352&/,1(ZLOOZRUNLQ,PSXOVH0RGHLIDQRXWOHWKDVEHHQFRQ¿JXUHGZLWK3 ́ pause time.
$IWHUHDFKGLVFKDUJHLPSXOVHWKHV\VWHPFDUULHVRXWWKHSUHVHWQXPEHURISXPSVWURNHVSHURXWOHW
WRSXPS
VWURNHVZLWKDVHFRQGSDXVHWLPHLQEHWZHHQHDFKVWURNH
7KLVVHWWLQJFDQEHVHOHFWHGIRUDOODFWLYHRXWOHWV:KHQSRZHULVUHPRYHGDQGUHDSSOLHGWKHV\VWHPJLYHVD
GLVFKDUJHLPSXOVHZLWKSUHGH¿QHGDPRXQWVWRDOORXWOHWVZLWK3 ́pause time. It is not possibleWRGLVSOD\WKH
3GLVFKDUJHWLPHUHPDLQLQJ ́LQ,PSXOVH0RGH
Mixed Mode (a combination of Time Mode and Impulse Mode)
A combination of 3 ́SDXVHWLPHIRUFHUWDLQDFWLYDWHGRXWOHWVDQGVSHFL¿HGSDXVHWLPHVIRUWKHRWKHUUHPDLQLQJ
RXWOHWVZLOOSURPSWWKHSHUPD352&/,1(WRFDUU\RXWGLVFKDUJHVZLWKVSHFL¿HGGLVFKDUJHDPRXQWVDQGSDXVH
WLPHVDVORQJDVSRZHULVDSSOLHG,ISRZHULVUHPRYHG
IRUDWOHDVWVHFRQGV
DQGUHDSSOLHGWKHV\VWHPJLYHV
DGLVFKDUJHLPSXOVHZLWKSUHGH¿QHGDPRXQWVWRDOORXWOHWVZLWK3 ́ pause time.
It is not possibleWRGLVSOD\WKH3GLVFKDUJHWLPHUHPDLQLQJ ́LQ0L[HG0RGH
– 43 – perma PRO / PRO C LINE
MODE
SAVE Display
PRO C
PRO
or SELECT ON/OFF
SELECT Meaning / Description
88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN ‘LVSOD\DWGHOLYHU\ZLWK
DWWDFKHG352/&
MODE
SAVE 88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN Weeks
LC 500
‘LVSOD\’LVFKDUJHWLPHUHPDLQLQJ
3,1UHVHW
Info
MODE
SAVE
PIN
Change
¿UVWGLJLW
ON/OFF
SELECT SELECT
(QWHU¿UVWGLJLWRIFXUUHQW3,1
3,13 ́DWGHOLYHU\
PIN Entry
MODE
SAVE
PIN
Change
VHFRQGGLJLW
ON/OFF
SELECT SELECT
(QWHUVHFRQGGLJLW
RIFXUUHQW3,1
MODE
SAVE
Config.
LC 500
Change from
/&WR/&
ON/OFF
SELECT SELECT
6HW352/&VL]H
LC
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
Outlet 1
2Q2ႇ
ON/OFF
SELECT SELECT
$FWLYDWHRXWOHWV
$FWLYDWHRXWOHW
2XWOHWVRQO\GLVSOD\HGLI03
LVFRQQHFWHG
Outlets
Config.
Outlets
1
3
2
4
5
6
2XWOHWDFWLYDWHG
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
Outlet 2
2Q2ႇ
ON/OFF
SELECT SELECT
2XWOHWDFWLYDWHG
LIGHVLUHGRWKHURXWOHWVPD\EHWXUQHG
2Q2ႇWKHVDPHZD\
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
Changing the number
RIVWURNHV
ON/OFF
SELECT SELECT
(QWHUQXPEHURIVWURNHVIRURXWOHW
Strokes
MODE
SAVE 88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
Config.
Outlets
1
3
2
4
5
6
Days
Change
¿UVWGLJLW
ON/OFF
SELECT SELECT
3DXVHWLPHFRQ¿JXUDWLRQ
IRURXWOHW
&KDQJLQJWKH¿UVWGLJLW
Pause time
MODE
SAVE
MODE
SAVE 88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
Config.
Outlets
1
3
2
4
5
6
Days
Change
VHFRQGGLJLW
ON/OFF
SELECT SELECT
3DXVHWLPHFRQ¿JXUDWLRQ
IRURXWOHW
&KDQJLQJWKHVHFRQGGLJLW
MODE
SAVE
Config.
PIN
Change
¿UVWGLJLW
ON/OFF
SELECT SELECT
3,1
¿UVWGLJLW
HQWHUIRULQLWLDO
FRQ¿JXUDWLRQRUDIWHUD3,1UHVHW
±RWKHUZLVHVHWWLQJLVFRPSOHWH
PIN
MODE
SAVE
Config.
PIN
Change
VHFRQGGLJLW
ON/OFF
SELECT SELECT
3,1
VHFRQGGLJLW
HQWHUIRULQLWLDO
FRQ¿JXUDWLRQRUDIWHUD3,1UHVHW
MODE
SAVE 88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
&RQ¿JXUDWLRQ¿QLVKHG
Settings and Display for perma PRO / PRO C LINE (+ Distributor PRO MP-6)
I N T R O C O N F I G U R A T I O N M E N U
Repeat for each outlet:
&RQ¿JXUDWLRQRIVWURNHVDQGSDXVHWLPH
Total
perma PRO 250 / 500
perma PRO C 250 / 500
perma PRO / PRO C LINE 250 / 500
perma Distributor PRO MP-6
The Expert in Lubrications Solutions
perma-tec GmbH & Co. KG
© 2013 perma-tec GmbH & Co. KG
:LWKRXWWKHVSHFL¿FDSSURYDORISHUPDWHF*PE+ &R.*QRSDUWRIWKLVGRFXPHQWDWLRQFDQEHFRSLHGRU
PDGHDYDLODEOHWRWKLUGSDUWLHV
:HKDYHWDNHQJUHDWFDUHZKHQFRPSLOLQJDOOWKHGHWDLOVFRQWDLQHGLQWKLVGRFXPHQWDWLRQ
+RZHYHUZHFDQQRWUXOHRXWGLVFUHSDQFLHVDQGZHUHVHUYHWKHULJKWWRPDNHWHFKQLFDOFKDQJHVWRWKHSURGXFW
ZLWKRXWJLYLQJDGYDQFHQRWLFH
:HGRQRWDVVXPHDQ\MXGLFLDOUHVSRQVLELOLW\RUOLDELOLW\IRUGDPDJHVZKLFKPD\HQVXHDVDUHVXOW
:HZLOOLQFOXGHDQ\QHFHVVDU\FKDQJHVLQWKHQH[WHGLWLRQ
&RPSLOHGDQGSULQWHG
This operating manual is valid for:
perma PRO 250 / 500 1 – 20
perma PRO C 250 / 500 21 – 40
perma PRO / PRO C LINE 250 / 500 41 – 44
perma Distributor PRO MP-6 45 – 61
Accessories and Spare Parts 62 – 63
Declaration of Conformity:
• SHUPD352352/,1(
• SHUPD352&352&/,1(
• perma Distributor PRO MP-6
64 – 66
Drilling template
Preface
About this Operating Manual
7HUPV8VHG
8VDJHRI6DIHW\,QVWUXFWLRQV
/HJDO5HTXLUHPHQWV
Safety Instructions
3HUVRQV5HVSRQVLEOHIRU6DIHW\
*HQHUDO6DIHW\,QVWUXFWLRQV
6DIHW\,QIRUPDWLRQIRUSHUPD352352&352352&/,1(‘LVWULEXWRU35203
The lubrication system perma PRO 1
Quick reference guide ………………………………………………………………………………………………………………………….. 3
1. General Information ……………………………………………………………………………………………………………………………… 4
‘HOLYHU\&RQWHQW
1.2 Storage
0DUNLQJV
,QWHQGHG8VDJH
2. Technical Data ……………………………………………………………………………………………………………………………………… 5
‘HVLJQRIWKHSHUPD352/XEULFDWRU
3. Mounting and Assembly of the Lubrication System ………………………………………………………………………………. 7
0RXQWLQJWKH’ULYH8QLWRQWRD)L[LQJ’HYLFHIRU:DOO0RXQWLQJ
$VVHPEO\RIWKH/XEULFDWRU
4. Display and Control Elements of the Lubrication System ………………………………………………………………………. 10
‘LVSOD\(OHPHQWV
)XQFWLRQ,QGLFDWLRQRQWKH’LVSOD\
)XQFWLRQ,QGLFDWLRQYLDWKH/(‘V
4.4 Control Buttons
5. Operation and Control ………………………………………………………………………………………………………………………….. 11
5.1 Preparations
5.2 Prior to Operation
5.3 Setting into Operation
5.4 During Operation
6ZLWFKLQJWKH/XEULFDWLRQ6\VWHP2Q
6ZLWFKLQJWKH/XEULFDWLRQ6\VWHP2ႇ
‘HWHUPLQLQJWKH’LVFKDUJH3HULRG
6HWWLQJVDQG’LVSOD\IRUSHUPD352
&DOFXODWLRQRIWKH5HPDLQLQJ’LVFKDUJH3HULRG
6. Replacement of the PRO LC …………………………………………………………………………………………………………………. 17
6HWWLQJWKH9ROXPHRIWKH352/&
+RZWR5HSODFHWKH352/&
7. Trouble Shooting …………………………………………………………………………………………………………………………………. 19
(UURU0HVVDJHVRQWKH’LVSOD\
7URXEOH6KRRWLQJ*XLGH
8. Disposal ………………………………………………………………………………………………………………………………………………. 20
9. Service ………………………………………………………………………………………………………………………………………………… 20
The Lubrication System perma PRO C 21
Quick Reference Guide ………………………………………………………………………………………………………………………… 23
1. General Information …………………………………………………………………………………………………………………………….. 24
‘HOLYHU\&RQWHQW
1.2 Storage
0DUNLQJV
,QWHQGHG8VDJH
2. Technical Data ……………………………………………………………………………………………………………………………………… 25
‘HVLJQRIWKHSHUPD352&/XEULFDWRU
3. Mounting and Assembly of the Lubrication System ………………………………………………………………………………. 27
0RXQWLQJRIWKH’ULYH8QLWRQWRD)L[LQJ’HYLFHIRU:DOO0RXQWLQJ
$VVHPEO\RIWKH/XEULFDWRU
&RQQHFWWKH&RQQHFWLQJ&DEOHWRWKH/XEULFDWRU
4. Display and Control Elements of the Lubrication System ………………………………………………………………………. 30
‘LVSOD\(OHPHQWV
)XQFWLRQ,QGLFDWLRQRQWKH’LVSOD\
)XQFWLRQ,QGLFDWLRQYLDWKH/(‘V
)XQFWLRQ,QGLFDWLRQYLDWKH&RQQHFWHG&RQWURO6\VWHP
4.5 Control Buttons
Table of Contents
5. Operation and Control ………………………………………………………………………………………………………………………….. 31
5.1 Preparations
5.2 Prior to Operation
5.3 Setting into Operation
5.4 During Operation
6ZLWFKLQJWKH/XEULFDWLRQ6\VWHP2Q
6ZLWFKLQJWKH/XEULFDWLRQ6\VWHP2ႇ
‘HWHUPLQLQJWKH’LVFKDUJH3HULRG:LWKRXW,PSXOVH0RGH
6HWWLQJVDQG’LVSOD\IRUSHUPD352&
&DOFXODWLRQRIWKH5HPDLQLQJ’LVFKDUJH3HULRG
,PSXOVH0RGHYLDWKH&RQQHFWHG&RQWURO6\VWHP
6. Replacement of the PRO LC …………………………………………………………………………………………………………………. 37
6HWWLQJWKH9ROXPHRIWKH352/&
+RZWR5HSODFHWKH352/&
7. Trouble Shooting …………………………………………………………………………………………………………………………………. 39
(UURU0HVVDJHVRQWKH’LVSOD\
)DXOW6LJQDOLQJYLDWKH&RQQHFWHG&RQWURO6\VWHP
7URXEOH6KRRWLQJ*XLGH
8. Disposal ………………………………………………………………………………………………………………………………………………. 40
9. Service ………………………………………………………………………………………………………………………………………………… 40
The Lubrication System perma PRO / PRO C LINE 250 / 500 41
The perma Distributor PRO MP-6 45
Quick Reference Guide ………………………………………………………………………………………………………………………… 47
1. General Information ……………………………………………………………………………………………………………………………… 48
‘HOLYHU\&RQWHQW
0DUNLQJV
,QWHQGHG8VDJH
2. Technical Data ……………………………………………………………………………………………………………………………………… 49
2.1 Design of the perma Distributor PRO MP-6
2.2 Accessories
3. Mounting and Assembly of the Distributor ……………………………………………………………………………………………. 51
3.1 Mounting the Connections
3.2 Distributor Housing
&RPELQDWLRQRI’LVWULEXWRUDQG/XEULFDWRU
4. Operation and Control ………………………………………………………………………………………………………………………….. 54
4.1 Preparations
4.2 Prior to Operation
4.3 Setting into Operation
4.4 During Operation
6ZLWFKLQJWKH&RPSOHWH/XEULFDWLRQ6\VWHP2Q
6ZLWFKLQJWKH&RPSOHWH/XEULFDWLRQ6\VWHP2ႇ
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5. Trouble Shooting …………………………………………………………………………………………………………………………………. 60
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6. Disposal ………………………………………………………………………………………………………………………………………………. 61
7. Service ………………………………………………………………………………………………………………………………………………… 61
Accessories and Spare Parts 62
Declaration of Conformity 64
Drilling template 67
About this Operating Manual
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Terms Used
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Usage of Safety Instructions
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Danger Signs
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Tips
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Legal Requirements
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Preface
Persons Responsible for Safety
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General Safety Instructions
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material assets of the operator if
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Safety Information for perma PRO / PRO C / PRO/PRO C LINE / Distributor PRO MP-6
Safety during Installation and Maintenance
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Safety Instructions
The Expert in Lubrications Solutions
Translation of the Original Operating Instructions
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Quick Reference Guide for the Lubrication System perma PRO
perma Distributor PRO MP-6 – 45 –
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1. General Information
1.1 Delivery / Content
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1. The application temperature is +5 °C / +41 °F. What is the maximum tube length allowed for standard grease?
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PRO 250 PRO 500
Volume of the PRO LC 250 cm3 500 cm3
Length (L) 210 mm 260 mm
Diameter (D) 92 mm 92 mm
Weight, empty NJ NJ
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Discharge period GD\WRPRQWKV GD\WRPRQWKV
Discharged volume per lubrication impulse 0.5 cm3
Application temperature &WR&)WR)
Maximum pressure build-up EDUSVL Combination of these MaximumValues can only be realized by
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At lower temperatures, the
application is limited according
to the diagram below.
Maximum tube length (inner-Ø 5 mm) 5 m
Lubricants *UHDVHVXSWRUDWHG
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Power supply %DWWHU\352%
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Emission sound pressure level G%
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chart 1
perma PRO – 6 –
2.1 Design of the perma PRO Lubricator
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Batteries can only be used once!
Usage of perma-tec battery PRO B only!
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– 7 – perma PRO
3. Mounting and Assembly of the Lubrication System
3.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting
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141.5
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perma PRO – 10 –
4. Display and Control Elements of the Lubrication System
4.1 Display Elements
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4.2 Function Indication on the Display
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chart 2
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– 11 – perma PRO
PRESS Short Short
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the display content
changes completely
Long > 4 sec. until
the display content
changes completely
BUTTON MODE
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4.4 Control Buttons
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the settings.
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5. Operation and Control
5.1 Preparations
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range.
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Please press “additional discharge” repeatedly in order to exchange the lubricant in the drive
until the lubricant inside the LC is discharged at the drive outlet (refer to chapter 5.8).
5.2 Prior to Operation
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perma PRO – 12 –
5.3 Setting into Operation
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lubricator is set into operation!
5.4 During Operation
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Additional discharges and long machine standstills must always be taken into account with regard to the
remaining discharge period of the lubricator.
5.5 Switching the Lubrication System On
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– 13 – perma PRO
5.7 Determining the Discharge Period
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of the manufacturer of the lubrication point.
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Average discharge volume in cm3
per 100 operating hours
PRO LC 250 500
Setting mode
Setting point
Discharge period
Days Weeks Months Days Weeks Months
1 1041.7 34.3 297.6
2 74.4 17.1 1041.7 34.3
3 347.2 49.6 11.4 694.4 99.2
4 260.4 37.2 74.4 17.1
5 6.9 416.7 59.5 13.7
6 173.6 5.7 347.2 49.6 11.4
7 21.3 4.9 297.6 42.5
130.2 4.3 260.4 37.2
9 115.7 16.5 231.5 33.1 7.6
10 104.2 14.9 3.4 6.9
11 94.7 13.5 3.1 27.1 6.2
12 12.4 2.9 173.6 5.7
13 11.4 2.6 160.3 22.9 —
14 74.4 10.6 2.4 21.3 —
15 69.4 9.9 2.3 —
16 65.1 9.3 2.1 130.2 —
17 61.3 2.0 122.5 17.5 —
57.9 1.9 115.7 16.5 —
19 109.6 15.7 —
20 52.1 7.4 1.7 104.2 14.9 —
21 49.6 7.1 1.6 99.2 14.2 —
22 47.3 1.6 94.7 13.5 —
23 45.3 6.5 1.5 90.6 12.9 —
24 43.4 6.2 1.4 12.4 —
25 41.7 — — — —
26 40.1 — — — —
27 — — 77.2 — —
37.2 — — 74.4 — —
29 35.9 — — — —
30 34.7 — — 69.4 — —
chart 4
perma PRO – 14 –
MODE
SAVE Display ON/OFF
SELECT Meaning / Description
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Time Months 6KRZVGLVFKDUJHSHULRG
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MODE
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Config.
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Change from
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ON/OFF
SELECT
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LC
MODE
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1
3
2
4
5
6
Days
Weeks
Months
%Vol.
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Config.
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Change Months
ON/OFF
SELECT
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Months or:HHNVor’D\V
Time
MODE
SAVE 88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
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Config. Weeks
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ON/OFF
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MODE
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Config.
Outlets
1
3
2
4
5
6
2XWOHW2Q2ႇ
ON/OFF
SELECT
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Outlets
Config.
Outlets
1
3
2
4
5
6
2XWOHWDFWLYDWHG
MODE
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Config.
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1
3
2
4
5
6
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MODE
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MODE
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chart 5
I N T R O C O N F I G U R A T I O N M E N U
5.8 Settings and Display for perma PRO (+ Distributor PRO MP-6)
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– 15 – perma PRO
Caption for Chart on Left Side
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possible if perma PRO is On.
chart 6
Function short push long push EOLQNLQJGLVSOD\ go to
Symbol
CONFIGURATION SECTIONS (see vertical bar, chart 5)
I N T R O
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Save or Reject Changed Settings
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Additional Discharge
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)RUDQDGGLWLRQDOGLVFKDUJHWKHOXEULFDWLRQV\VWHPPXVWEHVZLWFKHGRQ
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UHIHUWR¿JXUH
MODE
SAVE
ON/OFF
SELECT %Vol.
LC 500
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(YHU\DGGLWLRQDOGLVFKDUJHUHGXFHVWKHUHPDLQLQJGLVFKDUJHSHULRGVLQFHDQLQFUHDVHGDPRXQWRIWKHOXEULFDQW
KDVEHHQVXSSOLHG7KLVPXVWEHWDNHQLQWRDFFRXQWLQ\RXUOXEULFDWLRQDQGPDLQWHQDQFHVFKHGXOH$FDOFXODWLRQ
LVSRVVLEOHZLWKWKHIRUPXODIURPFKDSWHUDQGZLWKWKHUHPDLQLQJYROXPHZKLFKLVGLVSOD\HG
The time between two additional discharges is 30 seconds. Each additional long push of both buttons
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discharges. The system remembers a max. of 5 additional discharges.
perma PRO – 16 –
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Please note, that in this temperature range an additional discharge is not possible!
%Vol.
LC 500
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)
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in % Vol.
From this time onwards, the lubricant is no longer discharged. You have to take this fact into account if
your system continues to operate in order to prevent damages!
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)
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the system continues operation (at a max. of two additional discharges with every regular discharge).
5.9 Calculation of the Remaining Discharge Period
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)
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)RUPXOD RDP
SDP * RV
100 =
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GD\VZHHNVPRQWKV
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Example of a Calculation of the Remaining Discharge Period
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352/&ZDVRULJLQDOO\VHWWRDGLVFKDUJHSHULRG
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59
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RDP
SDP * RV
100 = ==
100
600
100
= 6
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– 17 – perma PRO
6. Replacement of the PRO LC
The Following Must Always Be Taken into Account
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WKHUHGDQGWKHJUHHQ/(‘$GGLWLRQDOO\WKHGLVSOD\LQGLFDWHVWKDWWKH352/&LVHPSW\
UHIHUWR¿JXUH
%Vol.
LC 500
¿JXUH
If you replace the PRO LC, you also have to change the battery PRO B. Otherwise, the correct operation
of the lubricator cannot be guaranteed!
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”Accessories and Spare Parts”) must be used.
Since the drive unit and the control board must be protected against moisture, an exchange may only be
carried out in dry conditions!
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6.1 Setting the Volume of the PRO LC
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ATTENTION!
If the displayed setting does not correspond with the attached PRO LC size it will result in incorrect
discharge amounts and wrong signals in the display (Display, LEDs).
Config.
LC250
Config.
or LC 500
¿JXUH
ATTENTION!
:KHQHYHUD352/&LVUHPRYHGIURPWKHOXEULFDWRUDQGLVUHSODFHGE\DQRWKHU352/&WKHFRQWUROV\VWHP
DVVXPHVWKDWDQHZFRPSOHWHO\¿OOHG352/&ZDVDWWDFKHG
Therefore NEVER attach a PRO LC that is not completely full!
perma PRO
6.2 How to Replace the PRO LC
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DQGLWPXVWEHHQVXUHGWKDWQRPRLVWXUHHQWHUVWKHGULYHXQLW
D
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7KHGLVSOD\LQGLFDWHV3 ́LIWKHSHUPD352ZDVVZLWFKHGR௺SULRUWRWKHUHSODFHPHQWRIWKH352/&
OrLWLQGLFDWHV3 9RO ́LIWKHSHUPD352ZDVswitched on before the replacement.
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If the lubricator was ON before changing the PRO LC, it will automatically resume operation with existing
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– 19 – perma PRO
Indication
of the
display
Error Possible cause Remedial measures
E I /XEULFDWRUKDVEHHQVZLWFKHGRႇ
([FHVVPRWRUFXUUHQWRIWKH
OXEULFDWRUPRWRUGXHWRDEORFNHG
outlet
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&OHDUWKHEORFNDJHDQGDFN-
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LC 6\VWHPGRHVQRWGHWHFW
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L 1RSRZHUVXSSOLHGWRWKHV\VWHP
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EDFNXSEDWWHU\ ,QWHUQDOEDFNXSEDWWHU\HPSW\ 5HSODFHWKHGULYHXQLWRIWKH
lubricator
In addition to the above, the following malfunctions can occur when a perma distributor PRO MP-6
is connected to the lubrication system:
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([FHVVPRWRUFXUUHQWRIWKH
SHUPDGLVWULEXWRU03
5HSODFHSHUPDGLVWULEXWRU
PRO MP-6
F I to f6 (UURUDWWKHGLVSOD\HGOXEULFDWLRQ
point
([FHVVPRWRUFXUUHQWRIWKH
OXEULFDWRUPRWRUFDXVHGE\D
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&OHDUWKHEORFNDJHDQGDFN-
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UHFRJQL]HG 5HSODFHGLVWULEXWRU
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VZLWFKHGRႇ
7LPHRXWZKLOHDFWLYDWLQJGLVWULEXWRU
&RQQHFWLRQFDEOHGDPDJHG
5HSODFHGLVWULEXWRU
Replace connection cable
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chart 7
7. Trouble Shooting
7.1 Error Messages on the Display
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DUHLQGLFDWHGRQWKHGLVSOD\,IDQHUURULVGLVSOD\HGWKHV\VWHPLVVZLWFKHG2))XQWLOWKHFDXVHRIWKHHUURUKDV
EHHQHOLPLQDWHGDQGWKHHUURUPHVVDJHKDVEHHQDFNQRZOHGJHG
Error messages are acknowledged and reset by pushing the ON/OFF/SELECT button.
However, error messages “ ” and “ ” are automatically acknowledged when errors are corrected
(see remedial measures).
7.2 Trouble Shooting Guide
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Every time that an error message is displayed, the red LED is also blinking.
perma PRO – 20 –
8. Disposal
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9. Service
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Ƈ 5HWXUQLQJRIWKHHPSW\OXEULFDWRUIRUHQYLURQPHQWDOO\VDIHUHF\FOLQJRUGLVSRVDO
RU
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Translation of the Original Operating Instructions
perma PRO C 250 / 500
The Expert in Lubrications Solutions
perma PRO C – 22 –
Protection cover
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TXLFNRSHQLQJFORVLQJ
PRO LC
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Red LED
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Push Button: MODE/SAVE
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Drive Unit
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PRWRUDQGSXPSV\VWHP
Connector
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FRQQHFWLQJFDEOHZKLFKFRQQHFWV
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V\VWHP
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Type
3URGXFWW\SHDQGVL]HRI
352/&
Content
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Display
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PDOIXQFWLRQVVHWWLQJVDQGWKHOXEULFDQW
YROXPHOHIWLQWKH352/&
Green LED
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Push Button SELECT
To change settings.
Connection f. distributor PRO MP-6
Connection thread
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or for connecting a lubricant tube
Display
Lubrication System perma PRO C
Drive Unit
Connecting Cable
1
2
4
3 Pin-number Strand color Function
1 EURZQ 1RWDVVLJQHG
2 ZKLWH Malfunction
3 blue *URXQG
4 EODFN Voltage
Pin assignment
of the connector
Pin assignment
of cable connector
Connecting cable
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lubricator to the
FRQWUROV\VWHP
1
2
4
3
Battery Compartment
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PRO B
Catch
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Interlocking Teeth
7RSRVLWLRQWKH352/& Battery PRO B (back-up battery)
No function!
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Config.
TimePIN
Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC250
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)RUHQWHULQJWKHVHWWLQJV.
Outlets 1 – 6
6KRZVDFWLYDWHGRXWOHWV
Number
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GLVFKDUJHSHULRGRXWOHWQR
3,1DQGPDOIXQFWLRQFRGHV
Setting Mode
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GD\VZHHNVRUPRQWKV
Size of PRO LC
‘LVSOD\VYROXPHRI352/&
RUFP3
Ice icon
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KDVWXUQHGWKHV\VWHPRႇ
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Remaining volume of
the PRO LC
6KRZVWKHOXEULFDQW
UHPDLQLQJLQWKH352/&
LQYROXPH
– 23 – perma PRO C
2QWKLVSDJH\RXZLOO¿QGVRPHLPSRUWDQWLQIRUPDWLRQIRUTXLFNDQGHDV\RSHUDWLRQDQGVHWWLQJRIWKHSHUPD352&
OXEULFDWLRQV\VWHP%HIRUHWKH¿UVWLQVWDOODWLRQRIWKHSHUPD352&DQGZKHQHYHU\RXQHHGGHWDLOHGLQVWUXFWLRQV
\RXVKRXOGUHDGWKHFRPSOHWH2SHUDWLQJ0DQXDOZKLFKFRQWDLQVLQIRUPDWLRQWKDWPXVWEHREVHUYHG0DNHVXUHWR
IROORZWKHLQVWUXFWLRQVJLYLQJLQWKHFKDSWHU36DIHW\,QVWUXFWLRQV ́
1 Assembly of perma PRO C / Exchange of PRO LC
(refer to chapter 3 and 6)
Ƈ 0RXQWWKHGULYHXQLWRQWKHPRXQWLQJSODWHDQGVHFXUHLWZLWKWKHWKUHHSUHGULOOHGKROHV
VHHDWWDFKHG
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IROORZGLUHFWLRQVRIWKHDUURZV
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Ƈ 3XVKWKH352/&LQWRWKHFRYHUXQWLOOXEULFDQWFRPHVRXWRIWKHRSHQLQJ
Ƈ 3ODFHWKH352/&ZLWKLWVFRYHURQWKHGULYHXQLW0DNHVXUHWKDWWKHFDWFKORFNVDQGWKDWWKH
WHHWKRI352/&DQGGULYHXQLWLQWHUORFN
Ƈ 7XUQWKHFRYHUFORFNZLVHXQWLOWKHED\RQHWFDWFKORFNV
Ƈ &RQQHFWWKHSHUPD352&WR\RXUFRQWUROV\VWHPXVLQJWKHFRQQHFWLQJFDEOH
2 Determine the Discharge Period
(refer to chapter 5.7)
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GHWHUPLQHWKHUHTXLUHGOXEULFDQWDPRXQWLQFP3
SHURQHKXQGUHGRSHUDWLQJKRXUV
Ƈ 5HIHUWRFKDUW
FKDSWHUFKDUW
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VKRZ\RXWKHUHTXLUHG352/&VL]HWKHVHWWLQJRIWKHGLVFKDUJHSHULRGDQGWKHVHWWLQJPRGH
3 Setting of PRO LC Size, Discharge Period, Outlets and PIN
(refer to chapter 5.8)
Ƈ +ROGGRZQWKH02′(6$9(EXWWRQXQWLOWKHVHWWLPHLVGLVSOD\HG
Ƈ +ROGGRZQWKH02′(6$9(EXWWRQDJDLQXQWLO\RXUHDFKWKHFXUUHQW3,1
3,1FDQQRWEHFKDQJHGKHUH
3,1VHWWLQJDWGHOLYHU\LV3 ́
Ƈ +ROGGRZQWKH02′(6$9(EXWWRQDJDLQXQWLO\RXUHDFKWKHRWKHUVHWWLQJPHQXV
352/&GLVFKDUJHSHULRGRXWOHWV
RQO\ZLWKDWWDFKHG03
DQG3,1FKDQJH
&KDQJHVHWWLQJVZLWKDVKRUWSXVKRI02′(6$9(RU6(/(&7
4 Impulse Mode via the Connected Control System
(refer to chapter Kap. 5.10)
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Ƈ 7ULJJHUDGLVFKDUJHZLWKDGLVFKDUJHYROXPHRIFP3
E\VZLWFKLQJRQWKHVXSSO\YROWDJHIRUWKH
SHUPD352&IRUDPLQLPXPRSHUDWLQJSHULRGRIPLQXWHV
Ƈ 7KHPLQLPXPVKXWGRZQSHULRGEHWZHHQWZRGLVFKDUJHVLVVHFRQGV
5 Save Settings
(refer to chapter 5.8)
Ƈ .HHSWKH02′(6$9(EXWWRQSUHVVHGXQWLOGLVSOD\VKRZV3 ́
6 Starting perma PRO C
(refer to chapter 3.3 and Kap. 5.5)
Ƈ 6ZLWFKRQWKHVXSSO\YROWDJH
‘&9WR9
IRUWKHOXEULFDWRUYLD\RXUFRQWUROV\VWHP7KHUHPDLQLQJ
YROXPHLVGLVSOD\HGDQGWKHJUHHQ/(‘LVEOLQNLQJ
7 Stopping perma PRO C
(refer to chapter 5.6)
Ƈ 6ZLWFKRIIWKHVXSSO\YROWDJHIRUWKHOXEULFDWRU7KHGLVSOD\RIWKHOXEULFDWRUVKRZV3 ́
perma Distributor PRO MP-6 – 45 –
Quick Reference Guide for the Lubrication System perma PRO C
perma PRO C – 24 –
1. General Information
1.1 Delivery / Content
Ƈ SHUPD352&ZLOOEHGHOLYHUHGDFFRUGLQJWRFXVWRPHUVSHFL¿FDWLRQVLQUHJDUGVWRW\SHRIJUHDVHDQGVL]H
FRQWHQWRI352/&<RXRQO\KDYHWRDVVHPEOHLWDQGFRQQHFWLWWR\RXUFRQWUROV\VWHP
HJD3/&
XVLQJ
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QHFWWKHSHUPD352&WRWKHVXSSO\YROWDJH
Ƈ &RQQHFWLQJFDEOHIRUFRQQHFWLQJOXEULFDWRUDQGFRQWUROV\VWHP
Ƈ 0RXQWLQJGHYLFHDQGVFUHZVLQFOXGHG
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Ƈ 2SHUDWLQJLQVWUXFWLRQVDQG(&&RQIRUPLW\GHFODUDWLRQLQFOXGHG
Ƈ 8SRQGHOLYHU\PDNHVXUHWRFKHFNLIWKHGHOLYHUHGJRRGVFRUUHVSRQGWR\RXURUGHU
SHUPDWHF*PE+ &R.*ZLOOQRWDFFHSWOLDELOLW\IRUVXEVHTXHQWFODLPVRIDQ\VKRUWFRPLQJV
Ƈ 3OHDVHLPPHGLDWHO\IRUZDUGDQ\FODLPV
RIQRWLFHDEOHWUDQVSRUWGDPDJHGLUHFWO\WRWKHIRUZDUGHU
RIQRWLFHDEOHIDXOWVVKRUWFRPLQJVRUGHIHFWVGLUHFWO\WR\RXUSHUPDGLVWULEXWRU
1.2 Storage
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1.4 Intended Usage
The lubricator perma PRO C
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1. The application temperature is +5 °C/+41 °F. What is the maximum tube length allowed for standard grease?
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2. You want to use a 4 m tube. Up to which temperature can the system be used?
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2. Technical Data
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tube length in meter
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PRO C 250 PRO C 500
Volume of the PRO LC 250 cm3 500 cm3
Length (L) 210 mm 260 mm
Diameter (D) 92 mm 92 mm
Weight, empty NJ NJ
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Discharge period GD\WRPRQWKV GD\WRPRQWKV
Discharged volume per lubrication impulse 0.5 cm3
Application temperature &WR&)WR)
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application is limited according
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Power supply 9
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Max. switching current (error output) 1 A
Length of the 4 – pole connecting cable (Standard) 5 m
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chart 1
perma PRO C – 26 –
2.1 Design of the PRO C Lubricator
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– 27 – perma PRO C
3. Mounting and Assembly of the Lubrication System
3.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting
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Make sure that you assemble the connections and lubricant tubes correctly and tightly to avoid
possible leakage.
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3.2 Assembly of the Lubricator
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3.3 Connect the Connecting Cable to the Lubricator
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Strand color of the
standard cable Function
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perma PRO C – 30 –
4. Display and Control Elements of the Lubrication System
4.1 Display Elements
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4.2 Function Indication on the Display
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4.4 Function Indication via the Connected Control System
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4.5 Control Buttons
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of the settings.
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5. Operation and Control
5.1 Preparations
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Please press “additional discharge” repeatedly in order to exchange the lubricant in the drive
until the lubricant inside the LC is discharged at the drive outlet (refer to chapter 5.8).
5.2 Prior to Operation
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Long > 4 sec. until
the display content
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perma PRO C – 32 –
5.3 Setting into Operation
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lubricator is set into operation!
5.4 During Operation
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Additional discharges and long machine standstills must always be taken into account with regard to the
remaining discharge period of the lubricator.
5.5 Switching the Lubrication System On
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– 33 – perma PRO C
5.7 Determining the Discharge Period Without Impulse Mode
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Average discharge volume in cm3
per 100 operating hours
PRO LC 250 500
Setting mode
Setting point
Discharge period
Days Weeks Months Days Weeks Months
1 1041.7 34.3 297.6
2 74.4 17.1 1041.7 34.3
3 347.2 49.6 11.4 694.4 99.2
4 260.4 37.2 74.4 17.1
5 6.9 416.7 59.5 13.7
6 173.6 5.7 347.2 49.6 11.4
7 21.3 4.9 297.6 42.5
130.2 4.3 260.4 37.2
9 115.7 16.5 231.5 33.1 7.6
10 104.2 14.9 3.4 6.9
11 94.7 13.5 3.1 27.1 6.2
12 12.4 2.9 173.6 5.7
13 11.4 2.6 160.3 22.9 5.3
14 74.4 10.6 2.4 21.3 4.9
15 69.4 9.9 2.3 4.6
16 65.1 9.3 2.1 130.2 4.3
17 61.3 2.0 122.5 17.5 4.0
57.9 1.9 115.7 16.5
19 109.6 15.7 3.6
20 52.1 7.4 1.7 104.2 14.9 3.4
21 49.6 7.1 1.6 99.2 14.2 3.3
22 47.3 1.6 94.7 13.5 3.1
23 45.3 6.5 1.5 90.6 12.9 3.0
24 43.4 6.2 1.4 12.4
25 41.7 — — — —
26 40.1 — — — —
27 — — 77.2 — —
37.2 — — 74.4 — —
29 35.9 — — — —
30 34.7 — — 69.4 — —
chart 5
3OHDVHWDNHLQWRDFFRXQWWKDWLQFDVHRIRQHRUVHYHUDODGGLWLRQDOGLVFKDUJHVWKHUHPDLQLQJGLVFKDUJHSHULRG
RIWKHOXEULFDWLRQV\VWHPPXVWEHUHFDOFXODWHG
UHIHUWRFKDSWHU
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perma PRO C – 34 -I N T R O C O N F I G U R A T I O N M E N U
MODE
SAVE Display SELECT Meaning/Description
‘LVSOD\DWGHOLYHU\ZLWKDWWDFKHG
352/&
MODE
SAVE
Time Months 6KRZVGLVFKDUJHSHULRG
3,1UHVHW
Info
MODE
SAVE
PIN
&KDQJH¿UVWGLJLW
SELECT
(QWHU¿UVWGLJLWRIFXUUHQW3,1
3,13 ́DWGHOLYHU\
PIN-Entry
MODE
SAVE
PIN
&KDQJHVHFRQGGLJLW
SELECT
(QWHUVHFRQGGLJLWRIFXUUHQW3,1
MODE
SAVE
Config.
LC 500
Change from
/&WR/&
SELECT
6HW352/&VL]H
LC
MODE
SAVE 88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
Config.
Months
Change months
SELECT
6HWGLVFKDUJHSHULRG
Months or:HHNVor’D\V
Time
MODE
SAVE 88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
Config. Weeks
&KDQJHGD\VRU
ZHHNV
SELECT
6HWGLVFKDUJHSHULRG
*RWR3’D\V ́RU3:HHNV ́
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
2XWOHW2Q2ႇ
SELECT
$FWLYDWHRXWOHWV
$FWLYDWHRXWOHW
2XWOHWVRQO\GLVSOD\HGLI03
LVFRQQHFWHG
Outlets
Config.
Outlets
1
3
2
4
5
6
2XWOHWDFWLYDWHG
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
2XWOHW2Q2ႇ
SELECT
2XWOHWDFWLYDWHG
LIGHVLUHGRWKHURXWOHWVPD\EHWXUQHG
2Q2ႇWKHVDPHZD\
MODE
SAVE
MODE
SAVE
Config.
PIN
&KDQJH¿UVWGLJLW
SELECT
3,1
¿UVWGLJLW
HQWHUIRULQLWLDO
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RWKHUZLVHVHWWLQJLVFRPSOHWH
PIN
MODE
SAVE
Config.
PIN
&KDQJHVHFRQGGLJLW
SELECT
3,1
VHFRQGGLJLW
HQWHUIRULQLWLDO
FRQ¿JXUDWLRQRUDIWHUD3,1UHVHW
MODE
SAVE
&RQ¿JXUDWLRQ¿QLVKHG
chart 6
5.8 Settings and Display for perma PRO C (+ Distributor PRO MP-6)
VHHFDSWLRQRQSDJH
– 35 – perma PRO C
Caption for Chart on Left Side
,QVWUXFWLRQVVKRXOGEHIROORZHGIURPWRSWRERWWRPDQGIURPOHIWWRULJKW
DOVRUHIHUWRFKDUW
7KHLQVWUXFWLRQV
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possible if perma PRO C is On.
chart 7
Function short push long push EOLQNLQJGLVSOD\ go to
Symbol
CONFIGURATION SECTIONS (see vertical bar, chart 6)
I N T R O
,1752LQIRUPV Info DQGDVNVIRUWKHFXUUHQW3,1 3,1(QWU\
C O N F I G U R A T I O N M E N U E
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/&7LPH2XWOHWV3,1
LC
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UHIHUWR
FKDSWHUDQG
Time
7KHGLVFKDUJHSHULRGFDQRQO\EHVHWLQ one W\SHRIFDOHQGDUXQLW
LHHLWKHU0RQWKV:HHNVRU’D\V
:KHQ
WKHKLJKHVWXQLWLVUHDFKHGFRXQWLQJVWDUWVDJDLQZLWKQXPEHU3 ́
H[FHSWZLWKGD\V3 ́ ,PSXOVH0RGH
UHIHUWRFKDSWHU
Outlets
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SOHDVHUHIHUWRWKHRSHUDWLQJ
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,IQRGLVWULEXWRULVFRQQHFWHGFRQ¿JXUDWLRQRIRXWOHWVKDV
QRHႇHFW
PIN
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3,1FDQRQO\EHFKDQJHGGXULQJLQLWLDOFRQ¿JXUDWLRQRUDIWHUD3,1UHVHW$3,1UHVHW
VKRUWSXVKRIEXW-
WRQVOHIWOHIWULJKWULJKWOHIWLQWKH,1752,QIRPHQX
FKDQJHV\RXUSHUVRQDO3,1EDFNWR3 ́7KH3,1UHVHW
ZDVVXFFHVVIXOZKHQWKHGLVSOD\HGWLPHGLVDSSHDUVIRUDVHFRQGDQGWKHQFRPHVEDFNRQ$OORWKHUVHWWLQJV
UHPDLQXQFKDQJHG
Save or Reject Changed Settings
7KHGLVSOD\VHWWLQJVFDQEHVDYHGZLWKDORQJSXVKRIWKH02′(6$9(EXWWRQ,I\RXGRnotZDQWWRVDYH\RXU
FKDQJHVWRVHWWLQJWKDWDUHFXUUHQWO\GLVSOD\HGLQWKHFRQ¿JXUDWLRQPHQX
/&7LPH2XWOHWV3,1
SUHVVWKH
6(/(&7EXWWRQXQWLOWKHGLVSOD\VKRZVHLWKHU
3 ́
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$OORWKHUVHWWLQJVDQGDOUHDG\VDYHGFKDQJHVUHPDLQYDOLG
$XWRPDWLF7HUPLQDWLRQRIWKH&RQ¿JXUDWLRQ0RGH
,I\RXGRQRWSUHVVDEXWWRQLQWKHFRQ¿JXUDWLRQPRGHIRUVHFRQGVWKHFRQWUROV\VWHPLVDXWRPDWLFDOO\
VZLWFKLQJEDFNWRWKHSUHYLRXVO\VHWPRGH
32Q ́RU32ႇ ́
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7KHVHWWLQJVH[LVWLQJSULRUWRWKHFKDQJHUHPDLQYDOLG
Additional Discharge
:LWKDQDGGLWLRQDOGLVFKDUJHDOXEULFDWLRQSRLQWFDQEHVXSSOLHGZLWKDQDGGLWLRQDODPRXQWRIWKHOXEULFDQW
)RUDQDGGLWLRQDOGLVFKDUJHWKHOXEULFDWLRQV\VWHPPXVWEHVZLWFKHGRQ
GLVSOD\VKRZVWKHUHPDLQLQJYROXPH
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UHIHUWR¿JXUH
MODE
SAVE SELECT
%Vol.
LC 500
¿JXUH /XEULFDWRU2Q )RUDQDGGLWLRQDOGLVFKDUJHSUHVVERWKEXWWRQVDWWKH
VDPHWLPHDQGKROGWKHPGRZQ
!VHF
$QDGGLWLRQDOGLVFKDUJHLVRQO\SRVVLEOHDWWHPSHUDWXUHVDERYH&)
¿JXUHLFHFU\VWDOLVQRWYLVLEOH
DQGZKHQWKHOXEULFDWLRQV\VWHPLVQRWFXUUHQWO\FRQGXFWLQJDUHJXODUGLVFKDUJH
(YHU\DGGLWLRQDOGLVFKDUJHUHGXFHVWKHUHPDLQLQJGLVFKDUJHSHULRGVLQFHDQLQFUHDVHGDPRXQWRIWKHOXEULFDQW
KDVEHHQVXSSOLHG7KLVPXVWEHWDNHQLQWRDFFRXQWLQ\RXUOXEULFDWLRQDQGPDLQWHQDQFHVFKHGXOH
The time between two additional discharges is at least 30 seconds. Each additional long push of
ERWKEXWWRQV
VLPXOWDQHRXVO\
¿JXUH
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more additional discharges. The system remembers a max. of 5 additional discharges.
perma PRO C – 36 –
/RZ7HPSHUDWXUH&XW2ႇRIWKH/XEULFDWLRQ6\VWHP
7KHWHPSHUDWXUHUDQJHIURP&WR&
)WR)
LVLQGLFDWHGE\DEOLQNLQJLFHFU\VWDOV\PERO
UHIHU
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,QWKLVWHPSHUDWXUHUDQJHWKHOXEULFDWLRQV\VWHPSHUPD352&FRQWLQXHVWRRSHUDWHZLWKRXWLQWHUUXSWLRQ
Please note, that in this temperature range an additional discharge is not possible!
%Vol.
LC 500
¿JXUH ‘LVSOD\ZLWKDEOLQNLQJLFHFU\VWDO
LQWKLVH[DPSOHZLWK 9RO
,QRUGHUWRSURWHFWWKHV\VWHPIURPGDPDJHWKHORZWHPSHUDWXUHFXWRႇRIWKHOXEULFDWLRQV\VWHPLVDXWRPDWLFDOO\
FDUULHGRXWE\WKHFRQWUROV\VWHPDQGWKHEXLOWLQWHPSHUDWXUHVHQVRU
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)
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in % Vol.
From this time onwards, the lubricant is no longer discharged. You have to take this fact into account if
your system continues to operate in order to prevent damages!
$VVRRQDVWKHWHPSHUDWXUHULVHVDQGUHDFKHV&
)
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All discharges (except discharges in Impulse Mode and additional discharges), accumulated during the
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with every regular discharge).
5.9 Calculation of the Remaining Discharge Period
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WLRQV\VWHPPXVWEHUHFDOFXODWHG7KLVDOVRDSSOLHVLQFDVHRIDFXWRႇRIWKHOXEULFDWLRQV\VWHPGXHWRDORQJ
PDFKLQHVWDQGVWLOO
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)
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PDLQWHQDQFHVFKHGXOH
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WKHYDOXHIRUWKHVHWGLVFKDUJHSHULRG
6’3
LVQRWDYDLODEOH
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SDP * RV
100 =
6’36HW’LVFKDUJH3HULRGRIWKHOXEULFDWRU
GD\VZHHNVPRQWKV
59 5HPDLQLQJ9ROXPH
GLVSOD\HGLQ9RO
RDP 5HPDLQLQJGLVFKDUJHSHULRG
GD\VZHHNVPRQWKVGHSHQGLQJRQ6’3
Example of a Calculation of the Remaining Discharge Period
7KHSHUPD352&ZLWKDFP3
352/&ZDVRULJLQDOO\VHWWRDGLVFKDUJHSHULRG
6’3
RIHLJKWPRQWKV
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OXEULFDQWK$IWHUWZRPRQWKVWKHSHUPD352&LQGLFDWHVD
UHPDLQLQJYROXPH
59
RI 9RO$WWKLVSRLQWWKHOXEULFDWRULVVZLWFKHGRႇIRUVL[ZHHNV
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RDP
SDP * RV
100 = ==
100
600
100
= 6
7KLVUHVXOWVLQDUHPDLQLQJGLVFKDUJHSHULRGRIVL[PRQWKV$IWHUWKHVHVL[PRQWKVWKH352/&ZLOOEHHPSW\
DQGPXVWEHUHSODFHGE\DQHZRQH
– 37 – perma PRO C
5.10 Impulse Mode via the Connected Control System
‘LVFKDUJHRIOXEULFDWRU352&FDQDOVREHWULJJHUHGYLDWKHDWWDFKHGFRQWUROV\VWHP
,QWKLVFDVHWKHOXEULFDWRUGLVFKDUJHVFP3
OXEULFDQWWRWKHOXEULFDWLRQSRLQWHYHU\WLPHLWLVVZLWFKHGRQ
)RUWKLV\RXKDYHWRVZLWFKRQWKHVXSSO\YROWDJHYLD\RXUFRQWUROV\VWHPIRUDWOHDVWPLQXWHVDQGWKHQ\RX
KDYHWRVZLWFKLWRႇIRUDWOHDVWVHFRQGV
7KHPLQLPXPRSHUDWLQJWLPHRIPLQXWHVLVGXHWRWKHSRVVLELOLW\WRFRQQHFWWKHSHUPD352&WRWKHGLVWULEXWRU
SHUPD037KLVGLVWULEXWRULVDEOHWRVXSSO\OXEULFDQWWRXSWRVL[OXEULFDWLRQSRLQWV
7KLVPHDQVWKDWWKHGLVWULEXWRUQHHGVDPLQLPXPRSHUDWLQJWLPHRIPLQXWHVWREHDEOHWRVXSSO\FP3
OXEULFDQWWRHYHU\RSHQGLVWULEXWRURXWOHW
,IRSHUDWHGDVDVLQJOHSRLQWOXEULFDWLRQV\VWHPWKHPLQLPXPRSHUDWLQJWLPHLVUHGXFHGWRPLQXWHDQGWKH
GLVFKDUJHDPRXQWSHULPSXOVH FP3
.
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UHIHUWRFKDSWHU
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UHIHUWR¿JXUH
88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
Config. Days
¿JXUH
6. Replacement of the PRO LC
The Following Must Always Be Taken into Account
,IWKHUHSODFHPHQWRIDQHPSW\352/&EHFRPHVQHFHVVDU\LWZLOOEHLQGLFDWHGE\DVLPXOWDQHRXV
EOLQNLQJRIWKHUHGDQGWKHJUHHQ/(‘$GGLWLRQDOO\WKHGLVSOD\LQGLFDWHVWKDWWKH352/&LVHPSW\
UHIHUWR¿JXUH
,IWKH352/&LVHPSW\WKHFRQQHFWHGFRQWUROV\VWHPRI\RXUHTXLSPHQWUHFHLYHVD3/RZ ́VLJQDODQG
DPDOIXQFWLRQLVLQGLFDWHG
%Vol.
LC 500
¿JXUH
,I\RXUHSODFHWKH352/&E\DQ352/&RIDGLႇHUHQWVL]HDFRUUHVSRQGLQJSURWHFWLRQFRYHU
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”Accessories and Spare Parts”) must be used.
Since the drive unit and the control board must be protected against moisture, an exchange may only
be carried out in dry conditions!
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VHWWLQJRIWKHGLVFKDUJHSHULRG
perma PRO C
6.1 Setting the Volume of the PRO LC
7KHVL]HRIWKH352/&PXVWEHVHWLQWKHFRQ¿JXUDWLRQPHQXZLWKWKHWZREXWWRQVRQWKHGULYHXQLW
UHIHUWR
¿JXUH
3OHDVHDOVRUHIHUWRWKHRSHUDWLQJFKDUW
FKDUWFKDSWHU
ATTENTION!
If the displayed setting does not correspond with the attached PRO LC size it will result in incorrect
discharge amounts and wrong signals in the display (Display, LEDs).
Config.
LC250
Config.
or LC 500
¿JXUH
ATTENTION!
:KHQHYHUD352/&LVUHPRYHGIURPWKHOXEULFDWRUDQGLVUHSODFHGE\DQRWKHU352/&WKHFRQWUROV\VWHP
DVVXPHVWKDWDQHZFRPSOHWHO\¿OOHG352/&ZDVDWWDFKHG
Therefore NEVER attach a PRO LC that is not completely full!
6.2 How to Replace the PRO LC
‘ULYHV\VWHPDQGFLUFXLWERDUGPXVWEHSURWHFWHGIURPPRLVWXUH([FKDQJHVVKRXOGRQO\EHGRQHLQDGU\SODFH
DQGLWPXVWEHHQVXUHGWKDWQRPRLVWXUHHQWHUVWKHGULYHXQLW
D
7XUQWKHSURWHFWLRQFRYHURQWKHGULYHXQLWFRXQWHUFORFNZLVHDQGWDNHLWRႇ
E
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F
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UHIHUWR¿JXUHFKDSWHU
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UHIHUWR¿JXUHFKDSWHU
I
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3 ́LIWKHSHUPD352&ZDVVZLWFKHGR௺SULRUWRWKHUHSODFHPHQWRIWKH352/&
OrLWLQGLFDWHV3 9RO ́LIWKHSHUPD352&ZDVswitched on before the replacement.
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J
7KHOXEULFDWLRQV\VWHPFRQWLQXHVWRRSHUDWHZLWKWKHSUHYLRXVVHWWLQJRIWKHGLVFKDUJHSHULRG
K
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the lubricator.
If the lubricator was ON before changing the PRO LC, it will automatically resume operation with
H[LVWLQJVHWWLQJV,IWKHOXEULFDWRUZDVWXUQHG2ႇLWPXVWEHWXUQHG2QDJDLQE\VXSSO\LQJYROWDJH
(refer to chapter 5.5).
– 39 – perma PRO C
7. Trouble Shooting
7.1 Error Messages on the Display
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DUHLQGLFDWHGRQWKHGLVSOD\,IDQHUURULVGLVSOD\HGWKHV\VWHPLVVZLWFKHG2))XQWLOWKHFDXVHRIWKHHUURUKDV
EHHQHOLPLQDWHGDQGWKHHUURUPHVVDJHKDVEHHQDFNQRZOHGJHG
Error messages are acknowledged and reset by pushing the SELECT button. However, error messages
“ ” and “ ” are automatically acknowledged when errors are corrected (see remedial measures).
7.2 Fault Signaling via the Connected Control System
,QFDVHRIDPDOIXQFWLRQWKHFRQQHFWHGFRQWUROV\VWHPRI\RXUHTXLSPHQWPHUHO\LQGLFDWHVDQXQVSHFL¿HG
PDOIXQFWLRQVLQFHWKHFRQWUROV\VWHPRQO\UHFHLYHVD3/RZ ́VLJQDOIURPWKHOXEULFDWRU7KLVPHDQVWKDWLI\RXU
FRQWUROV\VWHPLQGLFDWHVDPDOIXQFWLRQ\RXKDYHWRXVHWKHGLVSOD\RIWKHOXEULFDWRUWRGHWHUPLQHWKHFDXVHRI
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7.3 Trouble Shooting Guide
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WKHIROORZLQJFKDUW
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Every time that an error message is displayed, the red LED is also blinking.
Indication
of the
display
Error Possible cause Remedial measures
E I /XEULFDWRUKDVEHHQVZLWFKHGRႇ
([FHVVPRWRUFXUUHQWRIWKH
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outlet
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SXVKLQJDQGKROGLQJGRZQWKH
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LC 6\VWHPGRHVQRWGHWHFWWKH352/& 1R352/&LQVWDOOHG ,QVWDOODQ352/&
L
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In addition to the above, the following malfunctions can occur when a perma distributor PRO MP-6
is connected to the lubrication system:
E0 /XEULFDWLRQV\VWHPKDVEHHQ
VZLWFKHGRႇ
([FHVVPRWRUFXUUHQWRIWKH
SHUPDGLVWULEXWRU03
5HSODFHSHUPDGLVWULEXWRU
PRO MP-6
F I to f6 (UURUDWWKHGLVSOD\HG
lubrication point
([FHVVPRWRUFXUUHQWRIWKH
OXEULFDWRUPRWRUFDXVHGE\D
EORFNLQJRIWKHGLVSOD\HGRXWOHW
&OHDUWKHEORFNDJHDQGDFN-
QRZOHGJHWKHIDXOWE\SXVKLQJ
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perma PRO C – 40 –
8. Disposal
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9. Service
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Ƈ 5HWXUQLQJRIWKHHPSW\OXEULFDWRUIRUHQYLURQPHQWDOO\VDIHUHF\FOLQJRUGLVSRVDO
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Translation of the Original Operating Instructions
perma PRO / PRO C LINE 250 / 500
The Expert in Lubrications Solutions
perma PRO / PRO C LINE – 42 –
General information
SHUPD352352&/,1(
‘LVWULEXWRU35203
LVEDVHGRQWKHIXQFWLRQRISHUPD352352&
The general function of perma 352352&KDVQRWEHHQFKDQJHG
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Function Indication on the Display
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88 Outlets
1
3
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4
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6
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Weeks
Months
%Vol.
LC2500
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TimePIN Display shows „remaining 88 discharge period“ Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
Outlets
1
3
2
4
5
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Weeks
LC 500
/XEULFDWLRQV\VWHPWXUQHGRႇ
2))
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21
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The pause timeEHWZHHQWZRGLVFKDUJHVDQGWKHdischarge amountsIURPWRVWURNHVFDQEHSURJUDPPHG
for each individual outlet.
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Total discharge period
7KHPD[LPXPJUHDVHDQGEDWWHU\VHUYLFHOLIHLV24 monthsDQGVKRXOGQRWEHH[FHHGHG7KHUHIRUHWKHORQJHVW
total discharge periodRIWKHV\VWHPLV24 months (or 12 months for perma PRO with LC 500). This total dis-
charge periodFDOFXODWLRQLVEDVHGRQWKHQXPEHURIRXWOHWVVHOHFWHGDQGWKHVWURNHVSDXVHWLPHVRIHDFKRXWOHW
7KHWRWDOGLVFKDUJHSHULRGFKDQJHVZKHQHYHUDQ\RIWKHVHYDOXHVFKDQJHV
:KHQHYHUWKHVHOHFWHGVHWWLQJVZRXOGOHDGWRDQH[FHHGHGWRWDOGLVFKDUJHSHULRGWKHV\VWHPVKRZV3 ́
<RXFDQHLWKHUFKDQJHWKHVHWWLQJV
RU\RXFDQRYHUULGH3 ́
1. To change your settings:3XVK212))6(/(&7RU6(/(&77KHV\VWHPZLOOUHWXUQWRWKHFRQ¿JXUDWLRQ
PHQX
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2. To override 3 ́
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3XVK02′(6$9(7KHV\VWHPDFFHSWVWKHH[FHHGHGWRWDOGLVFKDUJHSHULRG
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NOTE:7KLVVHWWLQJFDQQRWEHFKDQJHGODWHU
perma PRO LINE (with battery): perma PRO LINE function must be manually monitored (limited battery
capacity!).
New perma PRO C LINE Modes:
Impulse Mode
SHUPD352&/,1(ZLOOZRUNLQ,PSXOVH0RGHLIDQRXWOHWKDVEHHQFRQ¿JXUHGZLWK3 ́ pause time.
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7KLVVHWWLQJFDQEHVHOHFWHGIRUDOODFWLYHRXWOHWV:KHQSRZHULVUHPRYHGDQGUHDSSOLHGWKHV\VWHPJLYHVD
GLVFKDUJHLPSXOVHZLWKSUHGH¿QHGDPRXQWVWRDOORXWOHWVZLWK3 ́pause time. It is not possibleWRGLVSOD\WKH
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Mixed Mode (a combination of Time Mode and Impulse Mode)
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RXWOHWVZLOOSURPSWWKHSHUPD352&/,1(WRFDUU\RXWGLVFKDUJHVZLWKVSHFL¿HGGLVFKDUJHDPRXQWVDQGSDXVH
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IRUDWOHDVWVHFRQGV
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DGLVFKDUJHLPSXOVHZLWKSUHGH¿QHGDPRXQWVWRDOORXWOHWVZLWK3 ́ pause time.
It is not possibleWRGLVSOD\WKH3GLVFKDUJHWLPHUHPDLQLQJ ́LQ0L[HG0RGH
– 43 – perma PRO / PRO C LINE
MODE
SAVE Display
PRO C
PRO
or SELECT ON/OFF
SELECT Meaning / Description
88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN ‘LVSOD\DWGHOLYHU\ZLWK
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MODE
SAVE 88 Outlets
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3
2
4
5
6
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Weeks
Months
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LC2500
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TimePIN Weeks
LC 500
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Info
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LC 500
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ON/OFF
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LC
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3
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4
5
6
Outlet 1
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6
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Strokes
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SAVE 88 Outlets
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3
2
4
5
6
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Pause time
MODE
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3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500
Confi g.
TimePIN
Config.
Outlets
1
3
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MODE
SAVE 88 Outlets
1
3
2
4
5
6
Days
Weeks
Months
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Settings and Display for perma PRO / PRO C LINE (+ Distributor PRO MP-6)
I N T R O C O N F I G U R A T I O N M E N U
Repeat for each outlet:
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Total