SHARP SAW-S ALX MOVIE MA TOOL

SHARP SAW-S ALX MOVIE

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Special tools for aluminum groove processing and precision cutting have appeared!
Have you ever experienced burrs or rough surfaces on the machined surface even though the blade has not worn down after cutting? SHARP SAW ALX solves the problem.

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Features of SHARP SAW ALX

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• [ALX] coat that prevents welding and achieves long lifespan

  Prevents welding of the cutting edge and sides, which was a problem when cutting aluminum alloys with metal saws. It has a weld prevention effect 2~2.5 times greater than non-coated coating.

• Special blade shape that delivers outstanding chip discharge performance

  The edge grinding surface of the coating base is also finished with high precision, enhancing the coating’s adhesion and ensuring the coating performance is fully utilized.

• Large squeeze angle with low cutting resistance

  Developed for relatively soft, ductile materials such as aluminum alloy and nylon resin, this unique blade shape features a chip pocket shape with chip breaker functions. It can finely curl or shear chips, quickly ejecting chips through the synergy of centrifugal force, enabling high-speed machining even in deep groove machining where chip blockage problems are common. It is possible to process at a circumference of 1500 m/min.

• Carefully finished high-surface roughness cutting edge

  We use a large squid angle for aluminum alloys and resins, enabling smooth machining with low cutting resistance and minimal vibration. Also, with typical blade shapes, setting a large squeeze angle can cause chips to be trapped, which worsens chip discharge efficiency. However, thanks to the special blade shape mentioned above, this problem is resolved and a large squeeze angle can be set.

• Precision side leakage that reduces processing heat generation

  By applying precise side release machining to the blade sides, friction resistance on the side workpieces is reduced, and the flow of the cutting fluid is greatly improved. This helps suppress heat generation, which is problematic during aluminum and resin machining, enabling high-precision machining.

The machining life of aluminum machining is mostly due to deterioration in processing quality due to welding rather than blade edge wear.

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• SHARP SAW ALX Tip

  High surface roughness + ALX coating
  synergistic effect prevents welding.

• Other companies’ standard blade tips

  Severe welding is occurring.

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Comparison of machined surfaces after groove cutting

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• Machined surface with SHARP SAW ALX

  There are hardly any burrs appearing.

• Processing surface using standard products from other companies

  There are many burrs appearing.

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Supported Specifications

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* Sizes not listed above are made to order, so please contact us.